Daewoo Solar 55W-V Plus Excavator Operation and Maintenance Manual

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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Solar 55W-V Plus Daewoo Doosan Excavator. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Daewoo Excavator Solar 55W-V Plus
Serial Number 1001 and Up


TABLE OF CONTENTS :

Safety
Operating Controls
Operation
Inspection, Maintenance & Adjustment
Transportation
Troubleshooting
Specification
Index


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : 022-00035E
Total Pages : 240


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Safety
    To the Operator of a Daewoo Excavator
        Learn the Signal Words Used with the Safety Alert Symbol
    Location of Safety Labels
        1. Warnings for operation, inspection and maintenance (190-00688, 190-00092)
        2. Warnings for High Voltage (190-00689, 190-00096)
        3. Warnings When Opening a Front Window (190-00690, 190-01082)
        4. Warnings for front attachments (190-00652)
        5. keep out of the swing area (2190-3379, 190-00090)
        6. WARNINGs FOR Leaving Operator’s Seat (190-00693, 190-00094)
        7. Warnings for Batteries Maintenance (2190-2533A, 190-00100)
        8. Warnings for Handling an Accumulator (190-00703, 190-00099)
        9. Warnings for Hot Coolant (190-00692, 190-00097)
        10. 11. Warnings For Rotating Parts (190-00694, 190-00095, 190-00557)
        12. Warning for a Hot Surface (190?00648)
        13. Warning Tag - Used When Inspection and Maintenance (190-00695, 190-00098)
        14. Caution for Gear Shift (190-00156)
    Summary of Safety Precautions for Lifting in Digging Mode
    Unauthorized Modifications
    General Hazard Information
        Safety Rules
        Safety Features
        Inside Operator's Compartment
        Clothing and Personal Protective Items
        Breathing Masks, Ear Protection May Be Required
        Mounting and Dismounting
        Fuel, Oil and Hydraulic Fluid Fire Hazards
        Precautions When Handling Fluids at High Temperature
        Asbestos Dust Hazard Prevention
        Injury from Work Equipment
        Fire Extinguisher and First Aid Kit
        Protection from Falling or Flying Objects
        Attachment Precautions
        Accumulator
        Indoor Ventilation
        Emergency Exit
    Before Starting Engine
        Work Site Precautions
        Checks Before Starting Engine
        Engine Starting
        Before Operating Machine
    Machine Operation
        When Swinging or Changing Direction of Travel
        Travel Precautions
        Traveling on Slopes
        Prohibited Operations
        Precautions for Operation
        Avoid High-voltage Cables
        Operate Carefully on Snow, Ice and in Very Cold Temperatures
        Operations on Slopes
        Parking Machine
        Never Let Anyone Ride on Attachment
    Maintenance
        Warning Tag
        Clean Before Inspection or Maintenance
        Proper Tools
        Use of Lighting
        Fire Prevention and Explosion Prevention
        Burn Prevention
        Welding Repairs
        Warning for Counterweight and Front Attachment Removal
        Precautions for Removal, Installation, and Storage of Attachments
        Precautions when Working on Machine
        Lock Inspection Covers
        Crushing Prevention and Cutting Prevention
        Supports and Blocking for Work Equipment
        Action When Abnormally Is Found During Inspection
        Precautions with High Pressure Line, Tubes and Hoses
        Waste Materials
    Battery
        Battery Hazard Prevention
        Boost Starting or Charging Engine Batteries
    Towing
        Precautions When Towing
    Shipping and Transportation
        Obey State and Local Over-the-Road Regulations
    Excavator Rated Lift Capacity Tables
        Lifting Capacity (Without Dozer)
        Lifting Capacity (With Dozer)
Operating Controls
    Component Locations
    Operator’s Area
    Operational Controls and Panels
        1. Digital Clock
        2. Instrument Panel
        3. Travel Speed Change Lever
        4. Hazard Warning Light Switch
        5. Work Light Switch
        6. Warning Light Switch (Optional)
        7. Stereo
        8. Cigar Lighter
        9. Starter Switch
        10. Dozer Blade Control Lever
        11. Right Hand Work Lever (Joystick)
        12. Horn Switch (Right Hand Work Lever)
        13. Two way Switch
        14. Boom Swing Selector Switch
        15. Left Hand Work Lever
        16. Engine Speed Control Lever
        17. Heater and Air Conditioner Control Panel
        18. Safety Lever
        19. Steering Console
        20. Steering Tilt Lever
    Steering Console
        1. Combination Switch
        2. Working Light Indicator Light
        3. Directional / Hazard Indicator Light - Left Side
        4. Travel Indicator Light
        5. High Beam Indicator Light
        6. Brake Oil Pressure Warning Light
        7. Parking Brake Warning Light
        8. Directional / Hazard Indicator Light - Right Side
        9. Boom Swing Indicator Light
        10. Transmission Selector Switch
        11. Headlight Switch
        12. Ram Lock Switch
        13. Travel/Work/Park Selector Switch
    Instrument Panel
        Inspection of the controls for operation
        1. Preheat Completion Indicator Light
        2. Fuel Level Warning Light
        3. Air Cleaner Clogging Warning Light
        4. Engine Overheat Warning Light
        5. Battery Charge Warning Light
        6. Engine Oil Pressure Warning Light
        7 Engine Coolant Temperature Gauge
        8. Fuel Gauge
        9. Hour Meter
    Heating and Air-conditioning System
        Location of Vents
        Control Switches
        Additional Operating Instructions
    Stereo
        Security and Area Code Setting
        Order to Set Up Security and Area Code
        Front Panel
        1. Power/Volume Control Knob
        2. Sound Mode Selection Button
        3. Band Selection Switch
        4. Tuning Up/Down
        5 & 6. Auto Memory and Preset Scan Button / Preset Station Button
        7. Tape Slot
        8. Tape Ejection Button
        9. Cassette and Program Buttons
        10. Security Warning LED
        11. Scan
        12. LCD
        Care of Stereo
    Miscellaneous Electrical Devices
        1. Cab Light
        2. Pilot Cutoff Switch
        3. Circuit Breaker
        4. Fusible Link
    Fuse Box
    Seat Adjustment
        1. Forward / Backward Adjustment (Figure 71)
        2. Adjusting the Seat's Tilt and Seat Height (Figure 71)
        3. Weight Adjustment (Figure 71)
        4. Adjusting Reclining (Figure 71)
        5. Moving the Total Seat Setting Forward/Backward (Figure 71)
        6. Angle Adjustment of Armrest (Figure 72)
        7. Headrest (Figure 72)
    Seat Belt
        Seat Belt Locking and Unlocking
    Front Windows
        Front Upper Window
        Front Bottom Window
    Door Side Latch
    Cab Storage Compartments
    Ashtray
    Upper Structure Swing Lock Pin
    Boom Swing Lock
    Wheel Chocks
    Emergency Glass Breaking Tool
Operation
    To Handle a New Excavator
        Lubrication and filters
    Starting and Stopping the Engine
        Inspection Before Starting Engine
        Operational Checks Before Starting Engine
        Engine Start
        Cold Weather Starting
        Starting Engine with a Booster cable
        Hydraulic System Warm-up
        Hydraulic System Warm-up - Cold Weather
        Engine Shut Down
        Check and Confirmation After Stopping Engine
    Safety Lever
    Travel
        Before Traveling
        Over the Road Traveling Procedures
        Traveling On a Work Site
        Traveling On a Slope
        Parking
        Travel Problems
    Operating Instructions
        Engine Speed Control
        Steering Wheel
        Accelerator Pedal
        Brake Pedal
        Work Levers (Joysticks) (ISO Style)
        Boom Swing Control
        Dozer Blade Control Lever
    Operating Precautions
        Working In Water
        Grading
        Be careful of blade position
        Precautions for blade use
        Use care when crowding (moving in) front attachment
        Be careful not to hit obstacles with blade
        Be careful of Lower Structure
    Parking Excavator
    Towing Procedure
    Hydraulic Breaker
        Selection of Hydraulic Breaker
        Hydraulic Hoses and Tubing for Breaker
        Hydraulic Breaker Operation
        To activate breaker
        To Activate The Actuator of Two Way Type
        Hydraulic Oil and Filter Service Intervals
    Operating Techniques
        Lifting
    Operation Under Unusual Conditions
        Operation In Extreme Cold
        Operation In Extreme Heat
        Operation In Dusty or Sandy Areas
        Operation In Rainy or Humid Conditions
        Operation In Salt Water Areas
        Operation at High Altitudes
\Inspection, Maintenance and Adjustment
    Serial Numbers
    Safety Precautions
    Preliminary Work Machine Setup for Maintenance
    Table of Recommended Lubricants
    Fluid Capacities
    Lubrication and Service Chart
    Maintenance Intervals
        10 Hour / Daily Service
        50 Hour / Weekly Service
        250 Hour / Monthly Service
        500 Hour / 3 Month Service
        1,000 Hour / 6 Month Service
        2,000 Hour / Yearly Service
        4,000 Hour / Biennial Service
        12,000 Hour / Six Year Service
    10 Hour / Daily Service
        Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear
        Grease Dozer Blade Pins
        Grease Boom, Arm and Front Attachment Pins
        Check Engine Oil Level
        Check Level of Hydraulic Oil Tank
        Check for Leaks in Hydraulic System
        Check Fuel Level
        Check Fuel Water Separator
        Check for Leaks in Fuel System
        Check Oil Level of Swing Reduction Gearbox
        Check Cooling System and Refill as Required
        Check Level of Window Washer Liquid
        Clean Dust Net In Front of Radiator
        Clean Engine Air Intake Precleaner
        Inspect Bucket Teeth and Side Cutters for Signs of Wear
        Check Engine Fan Belt for Cracks, Wear and Correct Tension
        Inspect Seat Belt for Proper Operation
        Inspect Structure for Cracks and Faulty Welds
        Check Operation of All Switches
        Check Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights
        Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-up and at Normal Operati...
        Check Operation of All Controls
        Inspect for Any Loose or Missing Nuts and Bolts
    50 Hour / Weekly Service
        Perform All 10 Hour / Daily Service Checks
        Grease Boom, Arm and Front Attachment Pins
        Grease Boom Swing Cylinder Head
        Grease Lower and Upper Boom Swing Pins
        Grease Dozer Blade Pins
        Grease Front Axle Pin
        Grease Swing Bearing
        Change Engine Oil and Filter (Drain and Refill After First 50 Hours)
        Drain Water and Sediment from Fuel Tank
        Clean Fuel Tank Strainer
        Drain and Refill Transmission Fluid (Drain and Refill after First 50 Hours)
        Drain and Refill Hub Reduction Gear Oil (Drain and Refill after First 50 Hours)
        Drain and Refill Front Axle Case Oil (Drain and Refill after First 50 Hours)
        Drain and Refill Rear Axle Case Oil (Drain and Refill after First 50 Hours)
        Check Battery Fluid Level and Condition
    250 Hour / Monthly Service
        Perform All 10 Hour / Daily and 50 Hour/Weekly Service Checks
        Change Engine Oil
        Change Swing Reduction Gearbox Oil (Drain and Refill after First 250 Hours)
        Drain Water and Sediment from Hydraulic Oil Tank
        Change Pilot Filter
        Replace Hydraulic Oil Return Filter (After First 250 Hours)
        Clean Outer Element of Two Stage Air Cleaner
        Inspect Pins and Bushings of Front End Attachments for Signs of Wear
        Inspect Fuel System Hose Clamps
    500 Hour / 3 Month Service
        Perform All 10 Hour / Daily, 50 Hour / Weekly, and 250 hour Service Checks
        Grease Swing Gear and Pinion
        Grease Drive Shafts (6 Points)
        Grease Front Axle Steering Knuckle (2 X 2 points, 4 points)
        Change Engine Oil and Filter
        Change Fuel Filter
        Replace Hydraulic Oil Return Filter
        Change Pilot Filter
        Replace Outer and Inner Air Cleaner Elements
        Clean Radiator, Oil Cooler and Air Conditioner Condenser Coil
    1,000 Hour / 6 Month Service
        Perform All 10 Hour / Daily, 50 Hour / Weekly, 250 hour and 500 hour Service Checks
        Grease Swing Reduction Gearbox Bearing
        Change Swing Reduction Gearbox Oil
        Drain and Refill Transmission Fluid
        Drain and Refill Front Axle Case Oil
        Drain and Refill Rear Axle Case Oil
        Drain and Refill Hub Reduction Gear Oil
        Clean Fuel Tank Suction Strainer
        Clean Fuel Injection Priming Pump Strainer
        Check Air Conditioner Refrigerant
        Change Radiator Coolant (Ethylene Glycol - Standard Life Antifreeze)
    2,000 Hour / Yearly Service
        Perform All Daily, 50, 250, 500 and 1,000 Operating Hour Service Checks
        Change Radiator Coolant (Propylene Glycol - Extended Life Antifreeze)
        Hydraulic Oil Exchange and Suction Strainer Cleaning
        Check Alternator and Starter**
        Check All Rubber Anti-vibration Shock Mounts
        Perform and Record the Results of the Cycle Time Tests
        Inspect Machine to Check for Cracked or Broken Welds or Other Structural Damage
    4,000 Hour / Biennial Service
        Major Parts - Periodic Replacement
    12,000 Hour / Six Year Service
        Hose In-service Lifetime Limit (European Standard ISO?8331 and EN982?CEN)
    Air Conditioning System
    Bolt and Nut Inspection
    Bucket
        Bucket Tooth Replacement
        Bucket O-ring Replacement
    Bucket Shimming Procedures
        New Bucket Installation
        Shimming Procedures for Installed Bucket
    Electrical System
        Battery
        Fuse Box
    Engine Cooling System
        General
        Antifreeze Concentration Tables
    Fuel Transfer Pump
    Handling of Accumulator
    Long Term Storage
    Maintenance in Special Conditions
    Tires and Wheels
        Check Tire For Damage
        Tire Changing Procedure
    Venting and Priming Hydraulic System
        Main System Pump
        Hydraulic Cylinders
        Swing Motor
        General Venting
Transportation
    Short Distance Self-powered Travel
    Trailer Loading/Unloading Procedures
        Dimensions for Transportation
Troubleshooting
    Engine
    Hydraulic System
    Swing System
    Electrical System
    Travel System
    Steering
    Brakes
Specification
    Standard Specification
    General Dimensions
    Working Range
    Approximate Weight of Workload Materials
Index

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