Fiat Kobelco W190 Evolution Wheel Loader Repair Service Manual - 604.02.356.00

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This complete service repair workshop manual PDF download for the W190 Evolution Fiat Kobelco Wheel Loader has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


APPLICABLE MODELS :

Fiat Kobelco W190 Evolution Wheel Loader


TABLE OF CONTENTS :

- SAFETY RULES
- SPECIFICATIONS - WHEEL LOADER 
- TABLE OF FLUID CAPACITIES 
- UNITS OF MEASURE 
- TORQUE TABLES

- ENGINE 
- TRANSMISSION
- BRAKE SYSTEM
- STEERING SYSTEM 
- BUCKET BOOMS AND FRAME
- EQUIPMENT HYDRAULIC SYSTEM 
- ELECTRICAL SYSTEM 
- CAB 


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Print N° : 604.02.356.00
Total Pages : 478


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

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W190 EVOLUTION
    Service Manual
        AVOID ACCIDENTS
            SUMMARY
                SAFETY RULES
                SPECIFICATIONS - WHEEL LOADER W190 EVOLUTION
                TABLE OF FLUID CAPACITIES
                UNITS OF MEASURE
                TORQUE TABLES
                
                ENGINE
                    ENGINE IDENTIFICATION
                    GENERAL FEATURES
                    DESCRIPTION OF ENGINE OPERATION
                    DESCRIPTION OF MAIN GROUPS
                        LUBRICATION
                        COOLING
                        FAN DRIVE SYSTEM
                        HIGH PRESSURE ELECTRONIC FUEL INJECTION SYSTEM (COMMON RAIL)
                    TROUBLESHOOTING GUIDE
                        TROUBLESHOOTING WITH PT-01 INSTRUMENT
                        TROUBLESHOOTING WITH BLINK CODE
                        DIAGNOSIS OF MAIN MALFUNCTIONS
                    ENGINE SUPPORTS
                    ENGINE OVERHAUL
                        REPAIR INTERVENTIONS
                            CYLINDER GROUP
                            TIMING
                            BUSHES
                            CRANKSHAFT
                            CONROD - PISTON ASSEMBLY
                            Pistons
                            FLYWHEEL
                            CYLINDER HEAD
                            VALVES
                            GUIDE VALVES
                            VALVE SEATS
                            VALVE SEATS IN CYLINDER HEAD
                            VALVE SPRINGS
                            ASSEMBLY OF THE CYLINDER HEAD
                            RODS
                        TIGHTENING TORQUES
                    TOOLING
                    
                TRANSMISSION
                    GENERAL CHARACTERISTICS
                    GENERAL DESCRIPTION
                    TRANSMISSION ASSEMBLY
                        INTERNAL CONFIGURATION OF THE TRANSMISSION
                        TRANSMISSION POWER DIAGRAM
                        PRESSURE PICK-UP POINTS AND CONNECTIONS
                        TRANSMISSION HYDRAULIC DIAGRAM (1st speed forward)
                        TRANSMISSION CONTROL VALVE
                    AUTOMATIC TRANSMISSION CONTROL SYSTEM
                        "EST-37" ELECTRONIC CONTROLLER
                        START-UP PROCEDURE OF TRANSMISSION ELECTRONIC CONTROLLER
                        TRANSMISSION PILOT VALVE 2 3
                    AUTOMATIC TRANSMISSION ELECTRIC DIAGRAM
                    TROUBLESHOOTING GUIDE
                        DISPLAY DURING THE OPERATION OF THE MACHINE
                        DISPLAY, DURING THE START-UP PROCEDURE WITH AB INSTRUMENT
                        TABLE OF TROUBLE CODES
                        TROUBLESHOOTING USING THE "TESTMAN" DEVICE
                        CONNECTIONS AND SETTINGS OF THE DPA 03
                        CONFIGURATION OF TESTMAN SOFTWARE MENU
                    TRANSMISSION OVERHAUL
                        DISASSEMBLY OF CONTROL VALVE
                        RE-ASSEMBLY
                    DISASSEMBLY OF THE TRANSMISSION
                        REMOVAL OF THE TRANSMISSION CONTROL VALVE AND THE OIL DUCTS PLATE FROM THE TRANSMISSION HOUSING
                        DISASSEMBLY
                        ASSEMBLY
                    PROPELLER SHAFTS
                    AXLES
                        GENERAL DESCRIPTION
                        DIFFERENTIAL DESCRIPTION
                        "LSD" DIFFERENTIAL
                        FINAL DRIVES DESCRIPTION
                        DISASSEMBLY OF THE AXLE
                        AXLE REASSEMBLY
                    WHEELS/TYRES
                    TROUBLESHOOTING
                    VALUES OF REFERENCE FOR THE MAINTENANCE
                        TIGHTENING TORQUE VALUES FOR MAIN BOLTS
                    LIST OF OVERHAUL SPECIAL TOOLS
                    
                BRAKE SYSTEM
                    GENERAL DESCRIPTION
                    OPERATION
                        GENERALITIES
                        OPERATING CONDITIONS
                    DISC BRAKE
                        OPERATION
                    BRAKE PEDAL VALVE
                    BRAKES/POWER SYSTEM PUMP
                    PARKING BRAKE CONTROL
                        CHECKING THE WEAR OF THE PARKING BRAKE
                        SETTING THE PARKING BRAKE
                    PARKING BRAKE
                        RELEASING THE PARKING BRAKE
                        OPERATION OF THE DISC PARKING BRAKE
                        BRAKE DISENGAGEMENT
                    OTHER COMPONENTS
                        SERVICE BRAKES ACCUMULATOR
                    BRAKE PEDAL VALVE HYDRAULIC CONNECTIONS
                    DIAGNOSTICS AND TESTING
                        BRAKE CONTROL PRESSURE TESTING
                        MINIMUM AND MAXIMUM ACCUMULATOR RECHARGE PRESSURE ADJUSTMENT
                        ACCUMULATOR PRE-CHARGE TEST
                        INSTRUCTIONS FOR THE RESTORATION OF THE SERVICE BRAKES ACCUMULATORS PRE-CHARGE
                        BLEEDING THE BRAKE SYSTEM
                        BRAKE DISC WEAR CHECK
                        
                STEERING SYSTEM
                    GENERAL DESCRIPTION
                        DESCRIPTION OF THE STEERING SYSTEM OPERATION
                    MAIN AND SECONDARY PRIORITY VALVES
                        DESCRIPTION OF OPERATION OF MAIN PRIORITY VALVE
                        MAIN PRIORITY VALVE DIAGRAM
                        STEERING EMERGENCY CIRCUIT
                        SECONDARY PRIORITY VALVE
                    POWER STEERING
                        Removal
                        DISASSEMBLY OF POWER STEERING
                        ASSEMBLY OF POWER STEERINGL
                        DISASSEMBLY OF THE VALVE BLOCK
                    TEST OF THE STEERING SYSTEM
                    EMERGENCY STEERING PUMP
                    STEERING CYLINDERS
                        REMOVAL
                        DISASSEMBLY AND REASSEMBLY
                        INSTALLATION
                        
                BUCKET BOOMS AND FRAME
                    GENERAL DESCRIPTION
                        BUCKET
                        BUCKET AUTOMATIC POSITIONER
                        SETTING THE BOOM MAXIMUM HEIGHT
                    FRAME
                        FRAME CENTRAL PIVOT
                    BUCKET STOPS
                    
                EQUIPMENT HYDRAULIC SYSTEM
                    GENERAL DESCRIPTION
                        HYDRAULIC SYSTEM DIAGRAM
                    HYDRAULIC SYSTEM PUMP
                        INSPECTION AND REPAIR OF EQUIPMENT PUMP
                    EQUIPMENT CONTROL VALVE
                        GENERAL DESCRIPTION
                        MAIN PRESSURE RELIEF VALVE
                        SAFETY AND ANTI-CAVITATION VALVES
                    CONTROL VALVE CONTROLS
                        CONTROL VALVE HYDRAULIC CONTROL
                        SUPPLEMENTARY HYDRAULIC FUNCTION (VARIANT)
                    HYDRAULIC OIL RESERVOIR
                    CYLINDERS
                        BOOMS CYLINDERS
                        BUCKET TILT CYLINDER
                    L.T.S. ANTI-PITCHING SYSTEM (VARIANT)
                        DESCRIPTION
                        DISCHARGE OF THE ACCUMULATORS
                        L.T.S. HYDRAULIC DIAGRAM
                        FUNCTIONAL TESTS OF L.T.S. SYSTEM
                        TEST OF L.T.S. ACCUMULATOR PRECHARGE
                        INSTRUCTIONS FOR THE RESETTING OF ACCUMULATOR PRECHARGE
                    TROUBLESHOOTING
                    
                ELECTRICAL SYSTEM
                    SAFETY RULES
                    GENERAL LAYOUT OF THE ELECTRICAL SYSTEM
                    MAIN CONNECTORS
                    MAIN COMPONENT CONNECTIONS (CAB)
                        FUSES
                        CAB INSTRUMENT BOARD
                        INDICATORS ON INSTRUMENT BOARD
                        SWITCH BOARD
                        AUTOMATIC TRANSMISSION
                    LOCATION OF MAIN COMPONENTS ON ENGINE
                        MAIN SWITCH
                        STARTER SWITCH
                        SOLENOID SWITCHES AND DIODES
                        PRESSURE SWITCHES - SENSORS - SWITCHES
                        ALTERNATOR
                    ACOUSTIC TRANSDUCERS
                    CLIMATISATION SYSTEM
                    
                CAB
                    GENERAL DESCRIPTION
                    REPAIR
                        CAB (REMOVAL/INSTALLATION)
                    WINDSCREEN WIPERS AND WASHERS
                    HEATER
                        GENERALITIES
                        MAIN COMPONENTS AND SPECIFICATIONS
                    CAB GLAZING
                        DISASSEMBLY AND ASSEMBLY
                    AIR CONDITIONING UNIT
                        OPERATING INSTRUCTIONS
                        TECHNICAL DATA
                        SERVICE PRECAUTIONS
                        TOOL CONNECTIONS
                        DISCHARGING
                        REFRIGERANT CHARGING
                        LEAK INSPECTION
                    TROUBLESHOOTING
                    
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