Hitachi EX100-3 Hydraulic Excavator Workshop Repair Service Manual - W134E-00

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This complete service repair workshop manual PDF download for the EX100-3 Hitachi Hydraulic Excavator has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


TABLE OF CONTENTS :

    SECTION 01 GENERAL INFORMATION
        Group 01 Preautions for Disassembling and Assembling
        Group 02 Tightening Torque

    SECTION 02 UPPERSTRUCTURE
        Group 01 Cab
        Group 02 Counterweight
        Group 03 Main Frame
        Group 04 Pump Device
        Group 05 Control Valve
        Group 06 Swing Device
        Group 07 Pilot Valve
        Group 08 Pilot Shut-Off Valve
        Group 09 Shockless Valve
        Group 10 Accumulator
        Group 11 Solenoid Valve
        Group 12 Shuttle Valve
        Group 13 Swing Dampener Valve

    SECTION 03 UNDERCARRIAGE
        Group 01 Swing Bearing
        Group 02 Travel Device
        Group 03 Center Joint
        Group 04 Track Adjuster
        Group 05 Front Idler
        Group 06 Upper and Lower Roller
        Group 07 Track Link

    SECTION 04 FRONT ATTACHMENT
        Group 01 Front Attachment
        Group 02 Cylinders

    SECTION 06 ENGINE AND ACCESSORY
        Group 01 General Information
        Group 02 Maintenance
        Group 03 Engine Disassembly
        Group 04 Inspection & Repair
        Group 05 Engine Assembly
        Group 06 Lubricating System
        Group 07 Cooling System
        Group 08 Fuel System
        Group 09 Turbo Charger
        Group 10 Air Compressor
        Group 11 Engine Electricals
        Group 12 Troubleshooting
        Group 13 Special Tool


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Manual No. : W134E-00
Total Pages : 593


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

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    INTRODUCTION
    SAFETY
    
    SECTION 01 GENERAL INFORMATION
        Group 01 Preautions for Disassembling and Assembling
            Precautions for Disasembling and Assembling
        Group 02 Tightening Torque
            Tightening Torque Specifications
            Torque Chart
            
    SECTION 02 UPPERSTRUCTURE
        Group 01 Cab
            Remove and Install Cab
            Dimensions of the Cab Glass
        Group 02 Counterweight
            Remove and Install Counterweight
        Group 03 Main Frame
            Remove and Install Main Frame
        Group 04 Pump Device
            Remove and Install Pump Device
            Disassemble Pump Device
            Assemble Pump Device
            Disassemble Main Pump
            Assemble Main Pump
            Desassemble and Assemble Pilot Pump
        Group 05 Control Valve
            Remove and Install Conrol Valve
            Disassemble Four Section Control Valve
            Disassemble Three Section Conrol Valve
            Assemble Four Section Control Valve
            Assemble Three Section Control Valve
            Disassemble Unloading Valve
            Assemble Unloading Valve
            Adjustment Differential Pessure Sensor
        Group 06 Swing Device
            Remove and Install Swing Device
            Disassemble Swing Reduction Gear
            Assemble Swing Reduction Gear
            Remove and Install Swing Motor
            Disassemble Swing Motor
            Assemble Swing Motor
            Maintenance Standard
            Disassemble Brake Valve
            Assemble Brake Valve
        Group 07 Pilot Valve
            Remove and Install Left Pilot Valve
            Remove and Install Right Pilot Valve
            Disassemble Right and Left Pilot Valve
            Assemble Right and Left Pilot Valve
            Remove and Install Travel Pilot Valve
            Disassemble Travel Pilot Valve
            Assemble Travel Pilot Valve
        Group 08 Pilot Shut-Off Valve
            Remove and Install Pilot Shut-Off Valve
            Disassemble Pilot Shut-Off Valve
            Asemble Pilot Shut-Off Valve
        Group 09 Shockless Valve
            Remove and Install Shockless Valve
            Disassemble and Assemble Shockless Valve
        Group 10 Accumulator
            Remove and Install Accumulator
        Group 11 Solenoid Valve
            Remove and Install Solenoid Valve Unit
            Disassemble Swing Parking Brake Solenoid Valve
            Assemble Swing Parking Brake Solenoid Valve
            Disassemble Propotional Solenoid Valve
            Assemble Propotional Solenoid Valve
            Disassemble Relife Valve
            Assemble Relife Valve
            Disassemble and Assemble Reducing Valve
        Group 12 Shuttle Valve
            Remove and Install Travel Shuttle Valve
            Disassemble and Assemble Travel Shuttle Valve
            Remove and Install Swing/Bucket Shuttle Valve
            Disassemble and Assemble Swing/Bucket Shuttle Valve
        Group 13 Swing Dampener Valve
            Remove and Install Swing Dampener Valve
            Disassemble Swing Dampener Valve
            Assemble Swing Dampener Valve
            Disassemble Valve
            Assemble Valve
            
    SECTION 03 UNDERCARRIAGE
        Group 01 Swing Bearing
            Remove and Install Swing Bearing
            Disassemble Swing Bearing
            Assemble Swing Bearing
        Group 02 Travel Device
            Remove and Instal Travel Device
            Disassemble Travel Device
            Assemble Travel Device
            Disassemble Travel Motor
            Assemble Travel Motor
            Disassemble and Assemble Brake Valve
            Maintenance Standards
        Group 03 Center Joint
            Remove and Install Center Joint
            Disassemble Center Joint
            Assemble Center Joint
            Maintenance Standard
        Group 04 Track Adjuster
            Remove and Install Track Adjuster
            Disassemble Track Adjuster
            Assemble Track Adjuster
        Group 05 Front Idler
            Remove and Install Front Idler
            Disassemble Front Idler
            Assemble Front Idler
            Maintenance Stanard
        Group 06 Upper and Lower Roller
            Remove and Install Upper Roller
            Remove and Install Lower Roller
            Disassemble Upper Roller
            Assemble Upper Roller
            Disassemble Lower Roller
            Assemble Lower Roller
            Maintenance Standard
        Group 07 Track Link
            Remove and Install Track
            Maintenance Standard
            
    SECTION 04 FRONT ATTACHMENT
        Group 01 Front Attachment
            Remove and Install Front Attachment
            Maintenance Stanards
        Group 02 Cylinders
            Remove and Install Cylinders
            Disassemble Cylinders
            Assemble Cylinders
            Maintenance Standards
            
    SECTION 06 ENGINE AND ACCESSORY
        Group 01 General Information
            General Information
            Notes on the Format of Engine Section
            Main Data & Specificatons
            Desing Features & General Outline
            Tightening Torque Specifications
            Angular Nut and Bolt Tightening Method
            Major Part Fixing Nuts and Bolts
            Identifications
        Group 02 Maintenance
            Lubiricating System
            Fuel System
            Cooling System
            Valve Clearance and Adjustment
            Injection Timing
            Compression Pressure Measurement
            Turbocharger Inspection
            Engine Repair Kit 
            Recommended Lubricants
            Engine Oil Viscosity Chart
        Group 03 Engine Disassembly
            External Parts
            Major Components
            Rocker Arim & Rocker Arm Shaft
            Cylinder Head
            Piston & Connecting Rod
        Group 04 Inspection & Repair
            Cylinder Head
            Valve Guide
            Valve Spring
            Tappet
            Push Rod
            Rocker Arm Shaft and Rocker Arm
            Idler Gear & Idler Shaft
            Cam Shaft
            Cylinder Body & Liner
            Piston & Piston Ring
            Piston Pin
            Connecting Rod
            Crank Shaft
            Flywheel and Flywheel Housing
            Timing Gear Case Cover
        Group 05 Engine Assembly
            Piston and Connecting Rod Reassembly Steps
            Cylinder Head
            Rocker Arm and Rocker Arm Shaft
            Major Cmponents
            External Parts
            Engine Tuning Operation
            Engine Sectional View
        Group 06 Lubricating System
            General Description
            Oil Pump
            Main Oil Filter
            Oil Cooler
        Group 07 Cooling System
            General Description
            Water Pump
            Thermostat
        Group 08 Fuel System
            General Description
            Fuel Filter
            Injection Nozzle
            Injection Pump Calibration Data
        Group 09 Turbo Charger
            General Description
            Identification
            Roter Shaft Play Inspection
        Group 10 Air Compressor
            General Description
            Dissasembly
            Inspection & Repair
            Assembly
        Group 11 Engine Electricals
            Starter Motor
            Alternator 
        Group 12 Troubleshooting
            Hard Starting
            Unstable Low Idling
            Insufficient Power
            Excessive Fuel Consumption
            Overheating
            White Exhauset Smoke
            Darkish Exhaust Smoke
            Not Rising Oil Pressure
            Abnormal Engine Noise
        Group 13 Special Tool
            Special Tool
            
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