Hitachi EX550-5, EX550LC-5, EX600H-5 & EX600LCH-5 Crawler Hydraulic Excavator Workshop Manual

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This complete service repair workshop manual PDF download for the Hitachi EX550-5, EX550LC-5, EX600H-5 & EX600LCH-5 Hydraulic Excavator has easy to read text sections with top quality diagrams, pictures and illustrations. 

Information included in the Workshop Manual: technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal/installation and assemble/disassemble procedures.


APPLICABLE MODELS :

Hitachi Excavator EX550-5
Hitachi Excavator EX550LC-5 
Hitachi Excavator EX600H-5 
Hitachi Excavator EX600LCH-5 

Serial No. : 07001 and up


TABLE OF CONTENTS :

SECTION 1 GENERAL INFORMATION
    GROUP 1 Precautions for Disassembling and Assembling
    GROUP 2 Tightening
        
SECTION 2 UPPERSTRUCTURE
    GROUP 1 Cab
    GROUP 2 Counterweight
    GROUP 3 Pump Device
    GROUP 4 Control Valve
    GROUP 5 Swing Device
    GROUP 6 Pilot Valve
    GROUP 7 Pilot Shut-off Valve
    GROUP 8 Solenoid Valve Unit  Solenoid Valve  EHC Valve
        
SECTION 3 UNDERCARRIAGE
    GROUP 1 Swing Bearing
    GROUP 2 Travel Device
    GROUP 3 Center Joint
    GROUP 4 Track Adjuster
    GROUP 5 Upper And Lower Roller
    GROUP 6 Track

SECTION 4 FRONT ATTACHMENT
    GROUP 1 Front Attachment
    GROUP 2 Cylinder
    

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 306


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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INTRODUCTION
SAFETY

SECTION 1 GENERAL INFORMATION
    GROUP 1 Precautions for Disassembling and Assembling
        PRECAUTIONS FOR DISASSEMBLING AND ASSEMBLING
        MAINTENANCE STANDARD TERMINOL-OGY
    GROUP 2 Tightening
        TIGHTENING TORQUE SPECIFICATIONS
        TORQUE CHART
        PIPING JOINT
        
SECTION 2 UPPERSTRUCTURE
    GROUP 1 Cab
        REMOVE AND INSTALL CAB
        DIMENSIONS OF THE CAB GLASS
    GROUP 2 Counterweight
        REMOVE AND INSTALL COUNTER-WEIGHT
    GROUP 3 Pump Device
        REMOVE AND INSTALL PUMP DEVICE
        DISASSEMBLE PUMP TRANSMISSION
        ASSEMBLE PUMP TRANSMISSION
        REMOVE AND INSTALL MAIN PUMP
        DISASSEMBLE MAIN PUMP
        ASSEMBLE MAIN PUMP
        DISASSEMBLE AND ASSEMBLE PILOT PUMP
    GROUP 4 Control Valve
        REMOVE AND INSTALL CONTROL VALVE
        DISASSEMBLE CONTROL VALVE 1
        ASSEMBLE CONTROL VALVE 1
        DISASSEMBLE CONTROL VALVE 2
        ASSEMBLE CONTROL VALVE 2
        DISASSEMBLE CONTROL VALVE 3
        ASSEMBLE CONTROL VALVE 3
        DISASSEMBLE CONTROL VALVE 4
        ASSEMBLE CONTROL VALVE 4
        DISASSEMBLE CONTROL VALVE 5
        ASSEMBLE CONTROL VALVE 5
    GROUP 5 Swing Device
        REMOVE AND INSTALL SWING DEVICE
        DISASSEMBLE SWING DEVICE
        ASSEMBLE SWING DEVICE
        DISASSEMBLE SWING MOTOR
        ASSEMBLE SWING MOTOR
        MAINTENANCE STANDARD
    GROUP 6 Pilot Valve
        REMOVE AND INSTALL RIGHT PILOT VALVE (FRONT ATTACHMENT)
        REMOVE AND INSTALL LEFT PILOT VALVE (FRONT ATTACHMENT)
        REMOVE AND INSTALL TRAVEL PILOT VALVE
        DISASSEMBLE FRONT ATTACHMENT PI-LOT VALVE
        ASSEMBLE FRONT ATTACHMENT PILOT VALVE
        DISASSEMBLE TRAVEL PILOT VALVE
        ASSEMBLE TRAVEL PILOT VALVE
    GROUP 7 Pilot Shut-off Valve
        REMOVE AND INSTALL PILOT SHUT-OFF VALVE
        DISASSEMBLE PILOT SHUT-OFF VALVE
        ASSEMBLE PILOT SHUT-OFF VALVE
    GROUP 8 Solenoid Valve Unit  Solenoid Valve  EHC Valve
        REMOVE AND INSTALL THREE-SPOOL SOLENOID VALVE
        DISASSEMBLE AND ASSEMBLE THREE-SPOOL SOLENOID VALVE 5 Valve
        
SECTION 3 UNDERCARRIAGE
    GROUP 1 Swing Bearing
        REMOVE AND INSTALL SWING BEARING
        DISASSEMBLE SWING BEARING
        ASSEMBLE SWING BEARING
    GROUP 2 Travel Device
        REMOVE AND INSTALL TRAVEL DEVICE
        DISASSEMBLE TRAVEL DEVICE
        ASSEMBLE TRAVEL DEVICE
        DISASSEMBLE TRAVEL MOTOR
        ASSEMBLE TRAVEL MOTOR
        DISASSEMBLE BRAKE VALVE
        ASSEMBLE BRAKE VALVE
        MAINTENANCE STANDARD
    GROUP 3 Center Joint
        REMOVE AND INSTALL CENTER JOINT
        DISASSEMBLE CENTER JOINT
        ASSEMBLE CENTER JOINT
        MAINTENANCE STANDARD
    GROUP 4 Track Adjuster
        REMOVE AND INSTALL TRACK AD-JUSTER
        DISASSEMBLE TRACK ADJUSTER
        ASSEMBLE TRACK ADJUSTER
        /Front Idler
        REMOVE AND INSTALL FRONT IDLER
        DISASSEMBLE FRONT IDLER
        ASSEMBLE FRONT IDLER
        MAINTENANCE STANDARD
    GROUP 5 Upper And Lower Roller
        REMOVE AND INSTALL UPPER ROLLER
        REMOVE AND INSTALL LOWER ROLLER
        DISASSEMBLE UPPER ROLLER
        ASSEMBLE UPPER ROLLER
        DISASSEMBLE LOWER ROLLER
        ASSEMBLE LOWER ROLLER
        MAINTENANCE STANDARD
    GROUP 6 Track
        REMOVE AND INSTALL TRACKS
        MAINTENANCE STANDARD
        
SECTION 4 FRONT ATTACHMENT
    GROUP 1 Front Attachment
        PREPARATION FOR REMOVING AND IN-STALLING CYLINDER
        REMOVE AND INSTALL CYLINDER
        MAINTENANCE STANDARDS
        AIR BLEEDING PROCEDURE
    GROUP 2 Cylinder
        DISASSEMBLE CYLINDER
        ASSEMBLE CYLINDER
        MAINTENANCE STANDARD
        
REVISION REQUEST FORM

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