Hitachi ZX140W-3, ZX170W-3, ZX190W-3, ZX210W-3 Wheeled Excavator Operator's Manual

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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Hitachi ZAXIS 140W-3, 170W-3, 190W-3 & 210W-3 Hydraulic Excavator. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Hitachi Wheeled Excavator ZX140W-3 
Hitachi Wheeled Excavator ZX170W-3
Hitachi Wheeled Excavator ZX190W-3
Hitachi Wheeled Excavator ZX210W-3 

ZAXIS 140W-3 - 002001 and up
ZAXIS 170W-3 - 003001 and up
ZAXIS 190W-3 - 002001 and up
ZAXIS 210W-3 - 002001 and up


TABLE OF CONTENTS :

MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
OPERATOR’S STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
TRANSPORTING
MAINTENANCE
MAINTENENCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
OPERATIING THE MACHINE
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
INDEX


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part No. : EMCGB-1-1
Total Pages : 363


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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EMCGB-1-1
INTRODUCTION
INDEX
MACHINE NUMBERS
CONTENTS
SAFETY
    Recognize Safety Information
    Understand Signal Words
    Follow Safety Instructions
    Prepare for Emergencies
    Wear Protective Clothing
    Protect Against Noise
    Inspect Machine
    General Precautions for Cab
    Use Handholds and Steps
    Adjust the Operator’s Seat
    Ensure Safety Before Rising From or Leaving Operator’s Seat
    Fasten Your Seat Belt
    Move and Operate Machine Safely
    Handle Starting Aids Safety
    Operate Only From Operator’s Seat
    Jump Starting
    Keep Riders Off Machine
    Precautions for Operations
    Investigate Job Site Beforehand
    Equipment of Head Guard, Rops, Fops
    Provide Signals for Jobs Involving Multiple Numbers of Machines
    Confirm Direction of Machine to Be Driven
    Drive Machine Safely
    Avoid Injury From Rollaway Accidents
    Avoid Injury From Back-over and Swing Accidents
    Keep Person Clear From Working Area
    Never Position Bucket Over Anyone
    Avoid Undercutting
    Avoid Tipping
    Never Undercut a High Bank
    Dig with Caution
    Operate with Caution
    Avoid Power Lines
    Precautions for Lightening
    Object Handling
    Protect Against Flying Debris
    Park Machine Safely
    Handle Fluids Safely.avoid Fires
    Transport Safely
    Practice Safe Maintenance
    Warn Others of Service Work
    Support Machine Properly
    Stay Clear of Moving Parts
    Prevent Parts From Flying
    Store Attachments Safely
    Support Maintenance Properly
    Prevent Burns
    Replace Rubber Hoses Periodically
    Avoid High-pressure Fluids
    Prevent Fires
    Evacuating in Case of Fire
    Beware of Exhaust Fumes
    Precautions for Welding and Grinding
    Avoid Heating Near Pressurized Fluid Lines
    Avoid Applying Heat to Lines Containing Flammable Fluids
    Remove Paint Before Welding or Heating
    Beware of Asbestos Dust
    Prevent Battery Explosions
    Service Air Conditioning System Safely
    Handle Chemical Products Safely
    Dispose of Waste Properly
    
SAFETY SIGNS
    Oceania Model Only
    Asia/Middle and Near East Model Only
    
COMPONENTS NAME

OPERATOR'S STATION
    Cab Features (Standard Model)
    Steering Column Console
    Steering Wheel and Travel Horn Switch
    Accelerator Pedal
    Brake Pedal
    F-N-R Lever
    Combination Switch (Turn Signal Switch, Light and Dimmer Switches)
    Brake Switch
    Working Brake
    Auto Axle Lock
    Hazard Switch
    Operator’s Station
    Key Switch
    Right/Left Control Levers
    Lever Switch
    Lighter
    Cab Light
    Installing Fire Extinguisher (Optional)
    Pilot Control Shut-off Lever
    Engine Stop Switch
    Multi Function Monitor
    Basic Screen
    Monitor Operation
    Alarm Occurrence Screen
    Clock Setting
    Work Mode (Attachment Selection)
    Attachment Adjustment (Pump 2 Flow Rate Adjustment)
    Operating Status
    Maintenance Setting
    Mail (Optional)
    Meter Display Control
    Password Revising (Optional)
    Back Monitor Setting (Optional))
    Back Monitor Setting
    Meter Combination Setting
    Unit Setting
    Fuse Box
    Additional Fuse Box
    Auto Air Conditioner Operation
    Tips for Optimal Air Conditioner Usage
    Heater (Optional) Operation
    Am/Fm Radio Operation
    Digital Clock Setting Procedure
    Cab Door Release Lever
    Opening Upper Front Window
    Closing Upper Front Window
    Removing and Storing Lower Front Window
    Opening Door Windows
    Opening/Closing Overhead Window (Std. Model)
    Emergency Exit
    Adjusting the Seat
    Seat with a Built-in Heater (Optional)
    Adjusting the Air-suspension Seat (Optional)
    Seat with a Built-in Heater
    Seat Belt
    
BREAK-IN
    Observe Engine Operation Closely
    Every 8 Hours or Daily
    After the First 50 Hours
    After the First 100 Hours
    
OPERATING THE ENGINE
    Inspect Machine Daily Before Starting
    Before Starting Engine
    Starting the Engine in Ordinary Temperature
    Starting in Cold Weather
    Starting in Cold Weather (ZX140W-3)
    Check Instruments After Starting
    Using Booster Batteries
    Stopping the Engine
    
DRIVING THE MACHINE
    Traveling
    Engine Speed Control
    Travel Mode Switch
    Stopping and Restarting
    Instructions for Traveling on a Slope
    Parking
    Emergency Parking Due to Machine Failure
    Travel Alarm (Optional)
    
OPERATING THE MACHINE
    Control Lever (ISO Pattern) (Standard)
    Control Lever (Hitachi Pattern)
    Pilot Control Shut-off Lever
    Steering Wheel Column
    Warming-up Operation
    Engine Speed Control
    Auto-idle
    Work Mode
    Power Digging (Only ZAXIS210W-3)
    Power Mode
    Parking/Stopping the Machine on a Slope (In Case of Emergency)
    Raising the Machine Front Above the Ground with the Boom and Arm Function
    Excavation
    Face Shovel Operation
    Grading Operation
    Do Not Slam the Bucket Teeth into the Ground
    Do Not Use the Bucket as a Hammer
    Avoid Increasing Digging Force Forcibly
    Avoid Using Swing Power 
    Boom Lowering Procedure in Emergency or when the Engine Stalls 
    Overnight Storage Instructions 
    
TRANSPORTING
    Transporting by Road
    Loading/Unloading on a Trailer
    Transporting
    Unloading
    Towing Machine
    
MAINTENANCE
    Correct Maintenance and Inspection Procedures
    Check the Hour Meter Regularly
    Use Correct Fuels and Lubricants
    Layout
    Maintenance Guide Table
    Prepare Machine for Maintenance
    Hood and Access Covers
    Periodic Replacement of Parts
    Maintenance Guide
    A. GREASING
        Front Joint Pins
        Swing Bearing
        Swing Internal Gear
        Front Axle
        Propel Shaft (Front and Rear)
        Equalizer Pin
    B. ENGINE
        Engine Oil Level
        Change Engine Oil
        Replace Engine Oil Filter
    C. TRANSMISSION
        Pump Transmission
        Swing Reduction Gear
        Transmission Gear Oil
        Front Axle
        Rear Axle
        Front and Rear Hub Reduction Devices
    D. BRAKE (TRAVELING)
        Check Brake Accumulator
        Check Wear on Brake Lining
    E. TIRE
        Tire Inspection and Replacement Procedure
    F. HYDRAULIC SYSTEM
        INSPECTION AND MAINTENANCE OF HYDRAULIC EQUIPMENT
        BREAKER MAINTENANCE
        Check Hydraulic Oil Level
        Change Hydraulic Oil
        Suction Filter Cleaning
        Replace Hydraulic Tank Oil Filter (Std. Model)
        Replace Full-Flow Filter (Optional)
        Replace Pilot Oil Filter
        Replace Air Breather Element
        Check Hoses and Lines
        SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS
    G. FUEL SYSTEM
        Drain Fuel Tank Sump
        Check Water Separator
        Replace Fuel Main Filter Element
        Replace Fuel Pre-filter Element
        Clean Fuel Solenoid Pump Strainer
        Check Fuel Hoses
    H. AIR CLEANER
        Clean the Air Cleaner Outer Element
        Replace the Air Cleaner Outer and Inner Elements
    I. COOLING SYSTEM
        Check Coolant Level
        Check and Adjust Fan Belt Tension
        Change Coolant
        Clean Radiator Interior
        Clean Radiator, Oil Cooler Core and Inter Cooler
        Clean Oil Cooler, Radiator and Inter Coller Front Screen
        Clean Air Conditioner Condenser
        Clean Fuel Oil Cooler
        Clean Air Conditioner Front Screen
    J. ELECTRICAL SYSTEM
        BATTERIES
        REPLACE BATTERIES
        REMOVE AND INSTALLING BATTERY
        REPLACING FUSES
    K. MISCELLANEOUS
        Check Bucket Teeth
        Change Bucket
        Convert Bucket Connection Into Face Shovel
        Adjust the Bucket Linkage
        Check and Replace Seat Belt
        Check Windshield Washer Fluid Level
        Clean and Replace Air Conditioner Filter Clean Filter
        Check the Air Conditioner
        Clean Cab Floor
        Retighten Cylinder Head Bolt
        Inspect and Adjust Valve Clearance
        Measure Engine Compression Pressure
        Check Starter and Alternator
        Check Tightening Torque of Bolts and Nuts
        
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS

STORAGE
    Storing the Machine
    Removing the Machine from Storage
    
TROUBLESHOOTING

SPECIFICATIONS
    SPECIFICATIONS
        ZAXIS140W-3 (Standard CHASSIS, REAR BLADE)
        ZAXIS140W-3 (Standard CHASSIS, REAR OUTRIGGER)
        ZAXIS140W-3 (FRONT BLADE REAR OUTRIGGER)
        ZAXIS140W-3 (FRONT OUTRIGGER REAR BLADE)
        ZAXIS140W-3 (FRONT OUTRIGGER REAR OUTRIGGER)
    WORKING RANGES ZAXIS140W-3 MONOBLOCK BOOM
    SPECIFICATIONS
        ZAXIS170W-3 (Standard GAUGE, Standard CHASSIS, REAR BLADE)
        ZAXIS170W-3 (Standard GAUGE, Standard CHASSIS, REAR OUTRIGGER)
        ZAXIS170W-3 (Standard GAUGE, FRONT BLADE REAR OUTRIGGER)
        ZAXIS170W-3 (Standard GAUGE, FRONT OUTRIGGER REAR BLADE)
        ZAXIS170W-3 (Standard GAUGE, FRONT OUTRIGGER REAR OUTRIGGER)
    WORKING RANGES ZAXIS170W-3 MONOBLOCK BOOM
    SPECIFICATIONS
        ZAXIS190W-3 (Standard CHASSIS, REAR BLADE)
        ZAXIS190W-3 (Standard CHASSIS, REAR OUTRIGGER)
        ZAXIS190W-3 (FRONT BLADE REAR OUTRIGGER)
        ZAXIS190W-3 (FRONT OUTRIGGER REAR BLADE)
        ZAXIS190W-3 (FRONT OUTRIGGER REAR OUTRIGGER )
    WORKING RANGES ZAXIS190W-3 MONOBLOCK BOOM
    SPECIFICATIONS
        ZAXIS210W-3 (Standard GAUGE, REAR BLADE)
        ZAXIS210W-3 (Standard GAUGE, REAR OUTRIGGER)
        ZAXIS210W-3 (Standard GAUGE, FRONT BLADE REAR OUTRIGGER)
        ZAXIS210W-3 (Standard GAUGE, FRONT OUTRIGGER REAR BLADE)
        ZAXIS210W-3 (Standard GAUGE, FRONT OUTRIGGER REAR OUTRIGGER)
    WORKING RANGES ZAXIS210W-3 MONOBLOCK BOOM
    SOUND LEVEL RESULTS (2000/14/EC)
    
OPTIONAL ATTACHMENTS AND DEVICES
    Blade and Outrigger
    Maintenance
    
INDEX

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