Hitachi ZX400R-3 / ZX400LCH-3 Hydraulic Excavator Operator’s Manual

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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Hitachi ZAXIS 400R-3 / 400LCH-3 Hydraulic Excavator. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Hitachi Hydraulic Excavator Zaxis 400R-3
Hitachi Hydraulic Excavator Zaxis 400LCH-3


TABLE OF CONTENTS :

    SAFETY
    SAFETY SIGNS
    COMPONENTS NAME
    OPERATOR'S STATION
    BREAK-IN
    OPERATING THE ENGINE
    DRIVING THE MACHINE
    OPERATING THE MACHINE
    TRANSPORTING
    MAINTENANCE
    HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT
    MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
    STORAGE
    TROUBLESHOOTING
    SPECIFICATIONS
    OPTIONAL ATTACHMENTS AND DEVICES
    INDEX


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part No. : EM1JK-1-1
Total Pages : 331


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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EM1JK-1-1
    INTRODUCTION
    MACHINE NUMBERS
    CONTENTS
    SAFETY
        RECOGNIZE SAFETY INFORMATION
        UNDERSTAND SIGNAL WORDS
        FOLLOW SAFETY INSTRUCTIONS
        PREPARE FOR EMERGENCIES
        WEAR PROTECTIVE CLOTHING
        PROTECT AGAINST NOISE
        INSPECT MACHINE
        GENERAL PRECAUTIONS FOR CAB
        USE HANDHOLDS AND STEPS
        ADJUST THE OPERATOR'S SEAT
        ENSURE SAFETY BEFORE RISING FROM OR LEAVING

OPERATOR’S SEAT
        FASTEN YOUR SEAT BELT
        MOVE AND OPERATE MACHINE SAFELY
        HANDLE STARTING AIDS SAFELY
        OPERATE ONLY FROM OPERATOR'S SEAT
        JUMP STARTING
        KEEP RIDERS OFF MACHINE
        PRECAUTIONS FOR OPERATIONS
        INVESTIGATE JOB SITE BEFOREHAND
        EQUIPMENT OF HEAD GUARD, ROPS, FOPS
        PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE

NUMBERS OF MACHINES
        CONFIRM DIRECTION OF MACHINE TO BE DRIVEN
        DRIVE MACHINE SAFELY
        AVOID INJURY FROM ROLLAWAY ACCIDENTS
        AVOID INJURY FROM BACK-OVER AND SWING

ACCIDENTS
        KEEP PERSON CLEAR FROM WORKING AREA
        NEVER POSITION BUCKET OVER ANYONE
        AVOID UNDERCUTTING
        AVOID TIPPING
        NEVER UNDERCUT A HIGH BANK
        DIG WITH CAUTION
        OPERATE WITH CAUTION
        AVOID POWER LINES
        PRECAUTIONS FOR LIGHTENING
        OBJECT HANDLING
        PROTECT AGAINST FLYING DEBRIS
        PARK MACHINE SAFELY
        HANDLE FLUIDS SAFELY.AVOID FIRES
        TRANSPORT SAFELY
        PRACTICE SAFE MAINTENANCE
        WARN OTHERS OF SERVICE WORK
        SUPPORT MACHINE PROPERLY
        STAY CLEAR OF MOVING PARTS
        PREVENT PARTS FROM FLYING
        STORE ATTACHMENTS SAFELY
        PREVENT BURNS
        REPLACE RUBBER HOSES PERIODICALLY
        AVOID HIGH-PRESSURE FLUIDS
        PREVENT FIRES
        EVACUATING IN CASE OF FIRE
        BEWARE OF EXHAUST FUMES
        PRECAUTIONS FOR WELDING AND GRINDING
        AVOID HEATING NEAR PRESSURIZED FLUID LINES
        AVOID APPLYING HEAT TO LINES CONTAINING

FLAMMABLE FLUIDS
        REMOVE PAINT BEFORE WELDING OR HEATING
        BEWARE OF ASBESTOS DUST
        PREVENT BATTERY EXPLOSIONS
        SERVICE AIR CONDITIONING SYSTEM SAFELY
        HANDLE CHEMICAL PRODUCTS SAFELY
        DISPOSE OF WASTE PROPERLY
    SAFETY SIGNS/Oceania Model Only
    SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only
    COMPONENTS NAME
        COMPONENTS NAME
    OPERATOR'S STATION
        CAB FEATURES
        CAB FEATURES

(Only Machines Equipped with Optional Attachments)
        MULTI FUNCTION MONITOR
        OUTLINE
        ALARM OCCURRENCE SCREEN
        CONTENTS OF ALARMS
        ATTACHMENT SELECTION

(Only Machines Equipped with Optional Parts)
        PUMP 2 FLOW RATE ADJUSTMENT

(Only Machines Equipped with Optional Parts)
        DISPLAYING OPERATING CONDITIONS
        FUEL RATE DISPLAY/NO DISPLAY
        BACK MONITOR SETTINGS
        MAINTENANCE SETTINGS
        Mail

(Optional)
        LANGUAGE SETTINGS
        SWITCH PANEL
        ENGINE CONTROL DIAL
        AUTO-IDLE SWITCH
        POWER MODE SWITCH
        TRAVEL MODE SWITCH
        WORK LIGHT SWITCH
        WIPER/WASHER SWITCH
        SWITCH PANEL (Optional)
        KEY SWITCH
        POWER BOOST SWITCH
        HORN SWITCH
        CIGAR LIGHTER
        CAB LIGHT
        INSTALLING FIRE EXTINGUISHER (Optional)
        PILOT CONTROL SHUT-OFF LEVER
        ENGINE STOP SWITCH
        FUSE BOX
        ADDITIONAL FUSE BOX
        AUTO AIR CONDITIONER
        CAB HEATER OPERATION
        COOLING OPERATION
        DEFROSTER OPERATION
        TIPS FOR OPTIMAL AIR CONDITIONER USAGE
        CAB HEATER (Optional)
        CAB HEATER OPERATION
        DEFROSTER OPERATION
        AM/FM RADIO OPERATION
        DIGITAL CLOCK SETTING PROCEDURE
        CAB DOOR RELEASE LEVER
        OPENING UPPER FRONT WINDOW (Optional)
        CLOSING UPPER FRONT WINDOW (Optional)
        REMOVING AND STORING LOWER FRONT

WINDOW (Optional)
        OPENING SIDE WINDOWS
        OPENING/CLOSING OVERHEAD WINDOW

(Optional)
        OPENING/CLOSING OVERHEAD WINDOW

(Clear Hatch: Optional)
        EMERGENCY EXIT
        EMERGENCY EXIT (Optional)
        ADJUSTING THE MECHANICAL SUSPENSION SEAT
        SEAT WITH A BUILT-IN HEATER
        ADJUSTING THE AIR-SUSPENSION SEAT

(Optional)
        SEAT WITH A BUILT-IN HEATER
        ADJUSTING THE FIXED SEAT (Optional)
        ADJUSTING CONSOLE HEIGHT
        SEAT BELT
    BREAK-IN
        OBSERVE ENGINE OPERATION CLOSELY
        EVERY 8 HOURS OR DAILY
        AFTER THE FIRST 50 HOURS
        AFTER THE FIRST 100 HOURS
    OPERATING THE ENGINE
        INSPECT MACHINE DAILY BEFORE STARTING
        BEFORE STARTING ENGINE
        STARTING THE ENGINE IN ORDINARY TEMPERATURE
        STARTING IN COLD WEATHER
        CHECK INSTRUMENTS AFTER STARTING
        USING BOOSTER BATTERIES
        STOPPING THE ENGINE
    DRIVING THE MACHINE
        DRIVE THE MACHINE CAREFULLY
        STEERING THE MACHINE USING PEDALS
        STEERING THE MACHINE USING LEVERS
        TRAVEL MODE SWITCH
        TRAVEL ALARM (Optional)
        OPERATING ON SOFT GROUND
        RAISE ONE TRACK USING BOOM AND ARM
        TOWING MACHINE A SHORT DISTANCE
        OPERATING IN WATER OR MUD
        PARKING THE MACHINE ON SLOPES
        PARKING THE MACHINE
    OPERATING THE MACHINE
        CONTROL LEVER (ISO PATTERN)
        CONTROL LEVER (HITACHI PATTERN) (OPTIONAL)
        ATTACHMENT PEDAL (HYDRAULIC BREAKER)

(OPTIONAL)
        ATTACHMENT PEDAL (ACCELERATOR TYPE)
        ATTACHMENT PEDAL (COMMON USE TYPE) IN THE UNLOCK POSITION
        ATTACHMENT PEDAL (HYDRAULIC CRUSHER)
        PILOT CONTROL SHUT-OFF LEVER
        ENGINE SPEED CONTROL
        AUTO-IDLE
        WORK MODE
        WORK MODE SELECT
        POWER BOOST
        POWER MODE
        OPERATING BACKHOE
        GRADING OPERATION
        AVOID ABUSIVE OPERATION
        OPERATING TIPS
        SELECT CORRECT TRACK SHOES
        HYDRAULIC BREAKER AND HYDRAULIC CRUSHER
        PIPINGS FOR BREAKER AND CRUSHER
        SECONDARY RELIEF PRESSURE ADJUSTMENT
        PRECAUTIONS FOR BREAKER OPERATION
        BREAKER MAINTENANCE
        PRECAUTIONS FOR CRUSHER OPERATION
        ATTACHMENT
        ATTACHMENT CONNECTION PARTS
        PRECAUTION FOR ARM ROLL-IN/BUCKET ROLL-IN COMBINED OPERATION
        WHEN INSTALLING AN ATTACHMENT LONGER THAN STANDARD BUCKET
        SHACKLE HOLE USAGE
        OVERNIGHT STORAGE INSTRUCTIONS
        EMERGENCY BOOM LOWERING PROCEDURE (Without hose-rupture safety valve)
        OBJECT HANDLING --- IF EQUIPPED
        OBJECT HANDLING --- IF EQUIPPED
    TRANSPORTING
        TRANSPORTING BY ROAD
        LOADING/UNLOADING ON A TRAILER
        MACHINE LIFTING PROCEDURE
    MAINTENANCE
        CORRECT MAINTENANCE AND INSPECTION PROCEDURES
        CHECK THE HOUR METER REGULARLY
        USE CORRECT FUELS AND LUBRICANTS
        LAYOUT
        MAINTENANCE GUIDE TABLE
        PREPARE MACHINE FOR MAINTENANCE
        HOOD AND ACCESS COVERS
        PERIODIC REPLACEMENT OF PARTS
        MAINTENANCE GUIDE
        A. GREASING
            ELECTRIC GREASE GUN
        B. ENGINE
        C. TRANSMISSION
        D. HYDRAULIC SYSTEM
            INSPECTION AND MAINTENANCE OF HYDRAULIC EQUIPMENT
            BREAKER MAINTENANCE
            SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS
        E. FUEL SYSTEM
        F. AIR CLEANER
        G. COOLING SYSTEM
        H. ELECTRICAL SYSTEM
            REPLACE BATTERIES
            FUSE BOX
            ADDITIONAL FUSE BOX
        I. MISCELLANEOUS
    HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT
        HYDRAULIC CIRCUIT
        ELECTRICAL CIRCUIT
    MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
        MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
    STORAGE
        STORING THE MACHINE
        REMOVING THE MACHINE FROM STORAGE
    TROUBLESHOOTING
        IMPOSSIBLE TO START THE ENGINE
        ENGINE
        ELECTRICAL SYSTEM
        MODE SELECTION
        CONTROL LEVERS
        HYDRAULIC SYSTEM
    SPECIFICATIONS
        SPECIFICATIONS
        WORKING RANGES
        BUCKET TYPES AND APPLICATIONS
        SOUND LEVEL RESULTS

(2000/14/EC)
        VIBRATION LEVEL
    OPTIONAL ATTACHMENTS AND DEVICES
        LIFTING CAPACITIES
        LIFTING CAPACITIES
        
    INDEX

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