JLG 100HX, 100HX+10 & 110HX Boom Lifts Service and Maintenance Manual (ANSI)

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This service manual PDF download for the 100HX, 100HX+10 & 110HX JLG Boom Lifts has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

JLG Lift 100HX
JLG Lift 100HX+10
JLG Lift 110HX


TABLE OF CONTENTS :

Section A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
    A General
    B Hydraulic System Safety
    C Maintenance
    
Section 1. SPECIFICATIONS
    1.1 Capacities
    1.2 Component Data
    1.3 Performance Data
    1.4 Torque Requirements
    1.5 Lubrication
    1.6 Pressure Settings
    1.7 Cylinder Specifications
    1.8 Boom Tape
    1.9 Major Component Weights
    1.10 Serial Number Locations
    1.11 Critical Stability Weights
    
Section 2. PROCEDURES
    2.1 General
    2.2 Servicing and Maintenance Guidelines
    2.3 Lubrication Information
    2.4 Cylinders - Theory of Operation
    2.5 Valves - Theory of Operation
    2.6 Boom Chains
    2.7 Wear Pads
    2.8 Drift Test
    2.9 Cylinder Checking Procedures
    2.10 Cylinder Removal and Installation
    2.11 Cylinder Repair
    2.12 Boom Maintenance
    2.13 Tilt Alarm Switch Leveling
    2.14 Limit Switch Adjustments
    2.15 Throttle Checks and Adjustments - Deutz F4l-912 Engine
    2.16 Throttle Checks and Precision Governor Adjustments - Ford Engine
    2.17 Pressure Setting Procedures
    2.18 Swing Bearing
    2.19 Drive Torque Hub
    2.20 Swing Torque hub
    2.21 Swing Brake - Ausco - Machines Built To 1992
    2.22 Swing Brake - Mico - Machines Built To 1992
    2.23 Swing Brake - Machines Built 1992 To Present
    2.24 Drive Brake - Ausco - Machines Built Prior To March 1992
    2.25 Drive Brake - Mico - Machines Built March 1992 TO S/N 33476
    2.26 Drive Brake - Mico - Machines Built S/N 33476 To Present
    2.27 Free Wheeling Option
    2.28 OEM Controllers
    2.29 Boom Marking Tape Installation
    2.30 Boom Length/angle Sensor Adjustment Procedures
    2.31 Load Management System
    2.32 Load Management System Adjustment
    2.33 Turntable Springs
    2.34 Pump Coupling Conversion Procedures
    2.35 Hydraulic Component Start-Up Procedures and Recommendations
    2.36 Platform Rotator Brake
    2.37 Preventive Maintenance and Inspection Schedule
    
Section 3. TROUBLESHOOTING
    3.1 General
    3.2 Troubleshooting
    3.3 Hydraulic Circuit Checks

LIST OF FIGURES
LIST OF TABLES


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : 3120636
Total Pages : 162


This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

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