JLG 100SX, 110SX, 110SXJ & 120SXJ Mobile Boom Lifts Service and Maintenance Manual (CE)

-
This service manual PDF download for the 100SX, 110SX, 110SXJ & 120SXJ JLG Mobile Boom Lifts has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

JLG Lift 100SX
JLG Lift 110SX
JLG Lift 110SXJ
JLG Lift 120SXJ


TABLE OF CONTENTS :

SECTION A - INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
A General 
B Hydraulic System Safety 
C Maintenance 

SECTION 1 - SPECIFICATIONS
1.1 Capacities 
1.2 Component Data 
1.3 Performance Data - 100SX, 110SX & 110SXJ 
1.4 Performance Data - 120SXJ 
1.5 Torque Requirements
1.6 Lubrication.
1.7 Pressure Settings
1.8 Function Speeds (In Seconds) 
1.9 Cylinder Specifications 
1.10 Serial Number Locations
1.11 Critical Stability Weights 

SECTION 2 - GENERAL
2.1 Machine Preparation, Inspection, and Maintenance 
2.2 Service and Guidelines
2.3 Lubrication and Information 
2.4 Cylinder Drift Test
2.5 Pins and Composite Bearing Repair Guidelines 

SECTION 3 - CHASSIS & TURNTABLE
3.1 Swing Bearing 
3.2 Swing Torque hub
3.3 Swing Brake 
3.4 Tilt Alarm Switch Leveling 
3.5 Load Management System
3.6 Load Management System Adjustment
3.7 Turntable Springs 
3.8 Drive and Steer Controller
3.9 Lift and Swing Controller
3.10 Function Control 
3.11 Throttle Checks and Adjustments - Deutz F4L-912 Engine 

SECTION 4 - BOOM & PLATFORM
4.1 Boom Maintenance 
4.2 Boom Chains
4.3 Wear Pads 
4.4 Limit Switch Adjustments 
4.5 Boom Marking Tape Installation 
4.6 BOOM LOAD RADIUS SETUP PROCEDURES - 100SX
4.7 BOOM LOAD RADIUS SETUP PROCEDURES -110SXJ 
4.8 BOOM LOAD RADIUS SETUP PROCEDURES - 110SX
4.9 BOOM LOAD RADIUS SETUP PROCEDURES - 120SXJ

SECTION 5 - HYDRAULICS
5.1 Cylinders - Theory of Operation 
5.2 Cylinder Checking Procedures 
5.3 Cylinder Removal and Installation 
5.4 Cylinder Repair 
5.5 Pressure Setting Procedures

SECTION 6 - SCHEMATICS
6.1 General
6.2 Troubleshooting 
6.3 Hydraulic Circuit Checks

LIST OF FIGURES
LIST OF TABLES


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Part Number : 3121810
Total Pages : 112


This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.


Looking for some other service, repair , workshop , operation & maintenance or parts manual?, please check : 
https://www.sitelux.com

-