JLG 25RTS, 33RTS & 40RTS Scissor Lifts Service and Maintenance Manual (ANSI)

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This service manual PDF download for the 25RTS, 33RTS & 40RTS JLG Scissor Lift has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

JLG Sizzor 25RTS
JLG Sizzor 33RTS
JLG Sizzor 40RTS


TABLE OF CONTENTS :

SECTION A - INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
A.A General 
A.B Hydraulic System Safety 
A.C Maintenance 

SECTION 1 - SPECIFICATIONS
1.1 Capacities 
1.2 Component Data 
1.3 Performance Data
1.4 Torque Requirements
1.5 Lubrication 
1.6 Pressure Settings 
1.7 Serial Number Locations 
1.8 Limit Switches
1.9 Cylinder Specifications
1.10 Major Component Weights
1.11 Critical Stability Weights 

SECTION 2 - PROCEDURES
2.1 General 
2.2 Servicing and Maintenance Guidelines 
2.3 Lubrication Information
2.4 Cylinders - Theory of Operation 
2.5 Valves - Theory of Operation
2.6 Component Functional Description 
2.7 Sliding Wear Pads
2.8 Pump and Coupling Lubrication 
2.9 Cylinder Checking Procedures 
2.10 Cylinder Removal and Installation
2.11 Cylinder Repair
2.12 Tilt Alarm Switch 
2.13 Limit Switch Adjustment Procedure 
2.14 Drive Pump Start-up Procedure 
2.15 Throttle Checks and Adjustments - Ford 
2.16 Throttle Checks and Adjustments - Deutz 
2.17 Automatic Choke Adjustment - Ford Engine
2.18 Hydraulic Component Start-Up Procedures and Recommendations 
2.19 Pressure Setting Procedures - (2 W/S) 
2.20 Pressure Setting Procedures - (4 W/S) 
2.21 Oscillating Axle Lockout Cylinder Bleeding Procedure 
2.22 Lockout Cylinder Check 
2.23 Piston Drive Motor 
2.24 Drive Torque Hub - 2WD/4WD Rear.
2.25 Drive Torque Hub/Brake - 4WD Front 
2.26 Drive Brake - 2WD/2WS Rear 
2.27 Spark Arrestor Muffler
2.28 Dual Fuel/LPG System
2.29 Freewheeling Feature
2.30 Preventive Maintenance and Inspection Schedule 

SECTION 3 - TROUBLESHOOTING
3.1 General 
3.2 Troubleshooting Information
3.3 Hydraulic Circuit Checks

LIST OF FIGURES
LIST OF TABLES


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Pub No. : 3120691
Total Pages : 84


This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

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