JLG CM-25RT, CM-33RT & CM-40RT Scissor Lifts Service & Maintenance Manual (ANSI)

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This service manual PDF download for the CM-25RT, CM-33RT & CM-40RT JLG Scissor Lifts has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

JLG CM-25RT
JLG CM-33RT
JLG CM-40RT


TABLE OF CONTENTS :

SECTION 1-SPECIFICATIONS
1-1. Capacities 
1-2. Component Data 
1-3. Performance Data 
1-4. Torque Requirements 
1-5. Lubrication 
1-6. Pressure Settings 
1-7. Cylinder Specifications 
1-8. Major Component Weights 
1-9. Relays/Circuit Breakers 

SECTION 2-PROCEDURES
2-1. General 
2-2. Servicing and Maintenance Guidelines 
2-3. Lubrication Information 
2-4. Cylinders - Theory of Operation 
2-5. Valves-Theory of Operation 
2-6. Oscillating Axle - Theory of Operation 
2-7. Wear Pads 
2-8. Tilt Alarm Switch Leveling 
2-9. Cylinder Repair 
2-10. Throttle Checks and Adjustments, VSG-411 
2-11. Throttle Checks and Adjustments, Kohler M 18 
2-12. Throttle Checks and Adjustments, Deutz 
2-13. Pressure Setting Procedures 
2-14. Freewheeling Feature 
2-15. Oscillating Axle Bleeding Procedure 
2-16. Lockout Cylinder Check 
2-17. Drive Motor, 2WD and 4WD Rear
2-18. Drive Motor, 4WD Front 
2-19. Spark Arrestor Muffler 
2-20. Dual Fuel/LPG System 
2-21. High Engine/High Drive Cutout Switch 
2-22. Preventive Maintenance and Inspection Schedule 

SECTION 3-TROUBLESHOOTING
3-1. General 
3-2. Troubleshooting Information 
3-3. Hydraulic Circuit Checks 


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Part Number : 3120660
Total Pages : 72


This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

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SECTION 1-SPECIFICATIONS
1-1. Capacities 
1-2. Component Data
1-3. Performance Data 
1-4. Torque Requirements 
1-5. Lubrication 
1-6. Pressure Settings 
1-7. Cylinder Specifications 
1-8. Major Component Weights 
1-9. Relays/Circuit Breakers 

SECTION 2-PROCEDURES
2-1. General 
2-2. Servicing and Maintenance Guidelines 
2-3. Lubrication Information 
2-4. Cylinders - Theory of Operation 
2-5. Valves-Theory of Operation 
2-6. Oscillating Axle - Theory of Operation 
2-7. Wear Pads 
2-8. Tilt Alarm Switch Leveling 
2-9. Cylinder Repair 
2-10. Throttle Checks and Adjustments, VSG-411 
2-11. Throttle Checks and Adjustments, Kohler M 18 
2-12. Throttle Checks and Adjustments, Deutz 
2-13. Pressure Setting Procedures 
2-14. Freewheeling Feature 
2-15. Oscillating Axle Bleeding Procedure 
2-16. Lockout Cylinder Check 
2-17. Drive Motor, 2WD and 4WD Rear 
2-18. Drive Motor, 4WD Front
2-19. Spark Arrestor Muffler 
2-20. Dual Fuel/LPG System 
2-21. High Engine/High Drive Cutout Switch 
2-22. Preventive Maintenance and Inspection Schedule 

SECTION 3-TROUBLESHOOTING
3-1. General 
3-2. Troubleshooting Information 
3-3. Hydraulic Circuit Checks 

LIST OF ILLUSTRATIONS
Relay Wiring 
Lubrication Chart
Torque Chart 
Tilt Alarm Switch Leveling 
Throttle Adjustments, VSG-411 
Precision Governor Adjustments 
Throttle Adjustments, Kohler 
Throttle Adjustments, Deutz 
Modular Control Valve Pressure Setting Procedure 
Racine 2-Stack Valve Pressure Setting Procedure 
Sequence Valve Pressure Setting Procedure 
Leveling Jack Valve Pressure Setting Procedure 
Drive Disconnect Hub 
Drive Motor, 2WD and 4WD Rear 
Drive Motor, 4WD Front 
High Engine/High Drive Cutout Switch 
Electrical Diagram, Alarm (Descent, Motion) 
Electrical Diagram, Alarm (Tilt, Travel)
Electrical Diagram, Alternator (Kohler) 
Electrical Diagram, Dual Fuel (Kohler) 
Electrical Diagram, Dual Fuel (Ford)
Electrical Diagram, Leveling Jacks 
Electrical Diagram, Platform (Kohler and Deutz) 
Electrical Diagram, Platform (Ford) 
Electrical Diagram, Ground Control (Ford) W/O Engine Terminal Strip 
Electrical Diagram, Ground Control (Ford) with Engine Terminal Strip 
Electrical Diagram, Standard (Deutz) 
Electrical Diagram, Standard (Kohler) 
Electrical Diagram, Ground Controls (Standard Electric) 
Electrical Diagram, Ground Controls (Factory Mutual) 

LIST OF TABLES
Hydraulic Oil 
Lubrication Specifications 
Cylinder Specifications 
Elevation System Troubleshooting 
Chassis Troubleshooting 
Hydraulic System Troubleshooting 
Electrical System Troubleshooting 

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