JLG CM-25RT, CM-33RT & CM-40RT Scissor Lifts Service & Maintenance Manual (CE)

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This service manual PDF download for the CM-25RT, CM-33RT & CM-40RT JLG Scissor Lifts has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

JLG CM-25RT
JLG CM-33RT
JLG CM-40RT


TABLE OF CONTENTS :

SECTION 1-SPECIFICATIONS
Capacities 
Component Data 
Performance Data 
Torque Requirements 
Lubrication 
Pressure Settings 
Serial Number Locations 
Limit Switches 
Cylinder Specifications 
Major Component Weights

SECTION 2-PROCEDURES
General 
Servicing and Maintenance Guidelines 
Lubrication Information 
Cylinders - Theory of Operation 
Valves - Theory of Operation 
Component Functional Description 
Sliding Wear Pads 
Pump Coupling Lubrication 
Cylinder Checking Procedures 
Cylinder Removal and Installation 
Cylinder Repair 
Tilt Alarm Switch 
Pressure Setting Procedures - Battery Powered Machine 
Pressure Setting Procedures - Gasoline or Diesel Engine 
Drive Pump Start-Up Procedure 
Throttle Checks and Adjustments - Ford VSG411
Throttle Checks and Adjustments - Deutz F2L 1011 
Oscillating Axle Lockout Cylinder Bleeding Procedure 
Lockout Cylinder Check 
Piston Drive Motor - Gasoline or Diesel Engine - 2WD & 4WD 
Drive Motor - Battery Powered Machine - 2WD 
Drive Torque Hub - 2WD/4WD Rear 
Drive Torque Hub/Brake - 4WD Front 
Drive Brake - 2WD/4WD Rear 
Spark Arrestor Muffler
Dual Fuel/LPG System 
Freewheeling Feature 
Preventive Maintenance and Inspection Schedule 

SECTION 3 - TROUBLESHOOTING
General 
Troubleshooting Information 
Hydraulic Circuit Checks 


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Part Number : 3120816
Total Pages : 86


This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

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SECTION 1-SPECIFICATIONS
Capacities 
Component Data 
Performance Data 
Torque Requirements 
Lubrication 
Pressure Settings 
Serial Number Locations 
Limit Switches 
Cylinder Specifications 
Major Component Weights 

SECTION 2-PROCEDURES
General 
Servicing and Maintenance Guidelines 
Lubrication Information 
Cylinders - Theory of Operation 
Valves - Theory of Operation 
Component Functional Description 
Sliding Wear Pads 
Pump Coupling Lubrication 
Cylinder Checking Procedures 
Cylinder Removal and Installation 
Cylinder Repair 
Tilt Alarm Switch 
Pressure Setting Procedures - Battery Powered Machine 
Pressure Setting Procedures - Gasoline or Diesel Engine 
Drive Pump Start-Up Procedure 
Throttle Checks and Adjustments - Ford VSG411 
Throttle Checks and Adjustments - Deutz F2L 1011 
Oscillating Axle Lockout Cylinder Bleeding Procedure 
Lockout Cylinder Check 
Piston Drive Motor - Gasoline or Diesel Engine - 2WD & 4WD 
Drive Motor - Battery Powered Machine - 2WD 
Drive Torque Hub - 2WD/4WD Rear 
Drive Torque Hub/Brake - 4WD Front 
Drive Brake - 2WD/4WD Rear 
Spark Arrestor Muffler 
Dual Fuel/LPG System 
Freewheeling Feature 
Preventive Maintenance and Inspection Schedule 

SECTION 3 - TROUBLESHOOTING
General 
Troubleshooting Information 
Hydraulic Circuit Checks 

LIST OF ILLUSTRATIONS
Torque Chart 
Lubrication Chart 
Serial Number Locations 
Poly-Pak Seal Installation 
Tilt Alarm Switch Leveling - Voltmeter Adjustment 
Pressure Adjustment Locations - Battery Powered Machine 
Pressure Adjustment Locations - Gasoline or Diesel Engine 
Throttle Checks and Adjustments - Ford VSG411 
Precision Governor Adjustments - Ford VSG411 
Throttle Checks and Adjustments - Deutz F2L 1011 
Piston Drive Motor - Gasoline or Diesel Engine - 2WD & 4WD 
Drive Motor - Battery Powered Machine - 2WD 
Drive Torque Hub - 2WD/4WD Rear 
Torque Hub Carrier Timing 
Drive Torque Hub/Brake - 4WD Front 
Torque Hub Cover Pipe Plug Alignment 
Drive Brake - 2WD/4WD Rear 
Drive Hub Disconnect 
Electrical Diagram - Dual Fuel (Ford Engine) 
Electrical Diagram - Generator (Ford Engine) 
Electrical Diagram - Generator (Deutz Engine) 
Electrical Diagram - Leveling Jacks 
Electrical Diagram - Overload/Tilt Interlock 
Electrical Diagram - Traversing Platform 
Electrical Diagram - Platform (2WD -Gasoline and Diesel Engine)
Electrical Diagram - Platform (4WD) 
Electrical Diagram - Platform (Battery Powered Machine) 
Electrical Diagram - Standard (Ford Engine - 2WD) 
Electrical Diagram - Standard (Ford Engine - 4WD) 
Electrical Diagram - Standard (Deutz Engine - 2WD) 
Electrical Diagram - Standard (Deutz Engine - 4WD) 
Electrical Diagram - Standard (Battery Powered Machine) 

LIST OF TABLES
1-1 . Hydraulic Oil 
1-2. Lubrication Specifications 
2-1. Preventive Maintenance and Inspection 
3-1. Elevation System Troubleshooting 
3-2. Chassis Troubleshooting 
3-3. Hydraulic System Troubleshooting 
3-4. Electrical System Troubleshooting 

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