JLG Gradall 522D/524D, 534D-6/534D-6T Material Handlers ANSI Maintenance and Service Manual

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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the JLG Gradall 522D/524D, 534D-6/534D-6T Material Handlers. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.

This Manual tovers retommended operating procedures and basic maintenance checks and services for the 522, 524, 5340-6 & 5340-0T Material Handlers.


APPLICABLE MODELS :

JLG Material Handlers
522D 534D-6
524D 534D-6T

522D 524D Starting S/N 0277001
534D-6 534D-6T Starting S/N 0588001


TABLE OF CONTENTS :

OPERATOR INSTRUCTIONS & LUBRICATION
HYDRAULIC SYSTEM
AXLES
TRANSMISSION
MISCELLANEOUS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : 9133-4002
Total Pages : 288


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This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

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522D/524D 534D-6/534D-6T SERVICE MANUAL
    OPERATOR INSTRUCTIONS & LUBRICATION
        20045 Owner/Operator Manual
            Important Safety Notice
            Other Notices
            Introduction
            Nomenclature
            Safety Highlights
            Decals Inside Cab
            Decals Outside Cab
            Optional Equipment Decals
            Operator's Cab
            Control & Instrument Identification
            Checks & Services Before Starting Engine
            Warm-Up & Operational Checks
            Engine Operation
                Starting the Engine
                Cold-Weather Starting Aids
                Battery-Boosted Starting
                Normal Engine Operation
                Stopping the Engine
            Brake System
                General
                Inching Travel
                Service Brakes
                Parking Brakes
            Parking the Handler
            Steering System
            Drive Train
            Boom
            Leveling the Handler
            Operating Procedures & Techniques
                Hydraulic Controls
                Rated Capacity Charts
            Attachments
                Approved Attachments
                Non-Approved Attachments
                Carriage/Fork Capacities
                Other Attachment Capacities
                Attachment Installation
                Attachment Operation
                    Fork Positioner
                    Light Material Bucket
                    Mast (6' with 48" or 66" carriage)
                    Swing Forks
                    Slope Pile Carriage
                    Boom Head-Mounted Winch
                    Truss Boom & Truss Boom with Winch
                    Swing Mast
                    Personnel Work Platform
            Lubrication & Routine Maintenance
            Recommended Lubricants & Capacities
            Torque Chart
            Obtaining Hydraulic Oil Sample for Analysis
            Moving Handler in Emergency
                Moving Short Distances
                Moving Longer Distances
                To Activate Tow Bypass
                To Release Parking Brake
                To Restore Parking Brake
            Hand Signals
            
    HYDRAULIC SYSTEM
        9108-9027 Hydraulic Schematic
        BLN9939 Sundstrand Sauer Rear Drive Motor Service Manual
            Minor Repair & Replacement
        RA64-789-S Hydraulic Gear Pumps Service Manual
            Preparation for Disassembly
            Disassembly of Pump
            Parts Inspection
            Pump Reassembly
            Break-In Procedure
                Output Chart
                Illustration
        81-460-047 Mico Hydraulic Power Brake Valve Service Manual
            System Schematic
            Representative Performance Data
            Description & Operation of Power Brake Valve
            External Dimensional Views
            Installation of Power Brake Valve
            Cross Sectional Views of Three Power Brake Valve Designs
            Specification Chart
            Primary Cup Design
            Teflon Seal Design
            Sliding Piston Design
            Service Diagnosis
            Bleeding
            
    AXLES
        8HD90 Auburn Gear Planetary Gear Drive Service Manual
            Illustration
            Identification
            Disassembly of Power Wheel
            Assembly of Power Wheel
            Carrier Assemblies
            Lubrication Recommendations
            Specifications
            RTV Sealing Compound
            Towing Vehicle
            To Disengage Power Wheel
            Storage
            Parts List
        FMM9D Meritor PRA 352 Series Planetary Axles
            Service Notes
            Exploded Views
            Table of Contents
            Section 1
            Section 2
            Section 3
            Section 4
            Section 5
            Section 6
            
    TRANSMISSION
        29707 Hydrostatic Drive Performance Checks Manual (Ver 2)
            Disclaimer
            Introduction
            Important Safety Notice
            Required Tools
            General Warning Information
            Section I Hydraulic Oil Reservoir
            Section II Park Brake
            Section III Hydraulic Filter Condition
            Section IV Engine Speed
            Section V Charge Pressure
            Section VI Control Pressure
            Section VII Inching
            Section VIII Front Motor Begin Point
            Section IX Hydrostatic Transmission Pressure
            Section X Machine Operation
            Section XI Hydraulic System Pressures
            
    MISCELLANEOUS
        29906 532/534 Boom Maintenance
            Introduction
            Special Note on Boom Cables
            Safety
            Note on Using the Manual
            Nomenclature
            Boom Adjustment
            Bearing Pad Removal
            Bearing Pad Installation
            Separating Boom Sections
            Assembling Boom Sections 1, 2, & 3
            Boom Cables
            Tilt & Auxiliary Circuit Hydraulic Hoses
            Auxiliary Electric Cable
            Crowd Cylinder Removal & Installation
            Fastener Torque Chart, English Bolts
            Fastener Torque Chart, Metric Fasteners
            Hose Fitting Torque Chart
            Boom Drawings
        29813 Implement Circuit Performance Checks
            Introduction
            Safety
            Note on Using the Manual
            Hydraulic Oil Reservoir
            Hydraulic Filter Condition
            Engine Speed
            Charge Pressure (Pilot Pressure)
            Steering Circuit
            Main Control Valve Pump Relief
            Tilt Circuit Relief Valves
            Crowd Circuit Extend Relief Valve
            Auxiliary Circuit Relief Valves
            Service Brake Valve
            Cycle Times for Functions
        29903 Kenhar User Fork Wear Standards
        0009 Rim & Wheel Safety Manual
        9134-9012 Electrical Schematic
        28902 Char-Lynn Steering Control Units Troubleshooting Guide
        F114004 Donaldson Cyclopac Service Procedure
        
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