JLG Gradall 534B Materials Handler ANSI Maintenance and Service Manual

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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the JLG Gradall 534B Materials Handler. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.

This service manual PDF download for the JLG Gradall 534B Materials Handler has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

JLG Gradall Telehandler 534B
Starting S/N: 8244001 thru 8744109


TABLE OF CONTENTS :

    OPERATOR INSTRUCTIONS & LUBRICATION
    HYDRAULIC SYSTEM
    TESTING & ADJUSTING
    TROUBLE SHOOTING
    TRANSMISSION & TORQUE CONVERTER
    MISCELLANEOUS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : 9020-7317
Total Pages : 244


This manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

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9020-7317 534B SERVICE MANUAL
    OPERATOR INSTRUCTIONS & LUBRICATION
        8496 Operation & Lubrication Manual
            INTRODUCTION
                General
                Operator Qualification
                Related Manuals & Decals
                Untitled
                Orientation
                Serial No. Location
                Nomenclature
            SAFETY HIGHLIGHTS
            OPERATOR'S CAB
            CONTROL & INSTRUMENT IDENTIFICATION
            CHECKS & SERVICES BEFORE STARTING ENGINE
            ENGINE OPERATION
                S tarting Engine
                Cold weather Starting Aids
                Normal Engine Operation
                Stopping the Engine
            WARM UP & OPERATIONAL CHECKS
            BRAKE SYSTEM
                General
                Inching
                Service Brake
                Micro Lock
                Parking Brake
            STEERING SYSTEM
            DRIVE TRAIN
                General 
                Two & Four Wheel Drive
                Torque Converter
                Transmission
                Front Driving Axle
                Rear Driving Axle
                ON/Off/ Reset Button
                Inching Travel
            MATERIAL HANDLING
                Leveling 
                Boom
                Attachments
                Attachment Capacities
                Attachment Installation
            OPERATING PROCEDURES & TECHNIQUES
                Hydraulic Controls
                Rated Capacity  Chart
            PARKING 
            STORAGE
            LUBRICATION & MAINTENANCE DIAGRAM
                Recommended Lubricants & Capacities
                Tire Specifications
                HAND SIGNALS
        8366 Operation & Lubrication Manual
            IMPORTANT SAFETY NOTICE
            INTRODUCTION
                General
                Operator Qualifications
                Related Manuals & Decals
                Orientation
                Serial Number Location
                Nomenclature
            SAFETY HIGHLIGHTS
            OPERATOR'S CAB
            CONTROL & INSTRUMENT IDENTIFICATION
            CHECKS & SERVICES BEFORE STARTING ENGINE
            ENGINE OPERATION
                Starting Engine
                Cold Weather Starting Aids
                Normal Engine Operation
                Stopping the Engine
            WARM UP & OPERATIONAL CHECKS
            BRAKE SYSTEM
                General
                Inching
                Service Brake
                Mico Lock
                Parking Brake
            STEERING SYSTEM
            DRIVE TRAIN
                General
                Two & Four Wheel Drive
                Torque Converter
                Transmission
                Front Driving Axle
                Rear Driving Axle
                On/Off/Reset Button
                Inching Travel
            MATERIAL HANDLING
                Leveling
                Boom
                Attachments
                Attachment Capacities
                Attachment Installation
            OPERATING PROCEDURES & TECHNIQUES
                Hydraulic Controls
                Rated Capacity Chart
            PARKING
            STORAGE
            LUBRICATION & MAINTENANCE DIAGRAM
                Recommended Lubricants & Capacities
                Replacment Filter Elements
                Tire Specifications
        28327 Preventive Maintenance Chart
        
    HYDRAULIC SYSTEM
        8497 System Operation Manual
            COVER
            NOMENCLATURE
            CAB CONTROLS AND GAGES
            ENGINE
            MAIN FRAME
            FRONT DRIVE AXLE
            DRIVE SHAFT
            REAR DRIVE AND STEERING AXLE
            TIRES
            TRANSMISSION & TORQUE CONVERTER
            STEERING CIRCUIT
            HYDRAULIC SERVICE BRAKE
            MECHANICAL PARKING BRAKE
            HYDRAULIC SYSTEM
            HYDRAULIC RESERVOIR
            HYDRAULIC PUMP
            MAIN CONTROL VALVE BANK
            MAIN PUMP CIRCUIT
            PILOT PUMP CIRCUIT
            HYDRAULIC CYLINDERS
            SWAY CIRCUIT
            LIFT CIRCUIT
            FRONT & REAR WHEEL DRIVE 
            FORWARD / REVERSE LEVER (Neutral)
            FORWARD / REVERSE LEVER (Activated)
            INCHING
            TILT & COMPENSATING CIRCUITS 
            OIL COOLER CIRCUIT
            CROWD (Boom In-Out) CIRCUIT
            AUXILIARY HYDRAULIC SYSTEM
            BOOM SECTIONS
            BOOM SLIDER PADS
            BOOM CROWD (IN-OUT) MOVEMENT
            MANUAL "QUICK-SWITCH" ASSEMBLY
            ELECTRICAL
            FUEL TANK
        8369 System Operation Manual
            COVER
            NOMENCLATURE
            CAB CONTROLS AND GAGES
            ENGINE
            MAIN FRAME
            FRONT DRIVE AXLE
            DRIVE SHAFT
            REAR DRIVE AND STEERING AXLE
            TIRES
            TRANSMISSION & TORQUE CONVERTER
            STEERING CIRCUIT
            HYDRAULIC SERVICE BRAKES
            MECHANICAL PARKING BRAKE
            HYDRAULIC SYSTEM
            HYDRAULIC RESERVOIR
            HYDRAULIC PUMPS
            MAIN CONTROL VALVE BANK
            MAIN PUMP CIRCUITS
            PILOT PUMP CIRCUIT
            HYDRAULIC CYLINDERS
            SWAY CIRCUIT
            LIFT CIRCUIT
            FRONT & REAR WHEEL DRIVE
            FORWARD / REVERSE LEVER (Neutral)
            FORWARD / REVERSE LEVER (Activated)
            INCHING
            TILT & COMPENSATING CIRCUITS
            OIL COOLER CIRCUIT
            CROWD (Boom In-Out) CIRCUITS
            AUXILIARY HYDRAULIC SYSTEM
            BOOM SECTIONS
            BOOM SLIDER PADS
            BOOM CROWD (IN-OUT) MOVEMENT
            MANUAL "QUICK-SWITCH" ASSEMBLY
            ELECTRICAL
            FUEL TANK
        81-515-009 Mico Sliding Caliper Disc Brakes Service Manual
            General Installation
            Adjustment, Change Ball & Cam, and Change Lining Procedures
            Illustration
        81-600-001 Mico Guidelines for Installing Hydraulic Brake Components
        81-950-016 Mico Brake Service Procedures
        81-460-159 Mico Hydraulic Brake Valve
        
    TESTING & ADJUSTING
        8503 Testing & Adjusting
        8478 Testing & Adjusting
        
    TROUBLE SHOOTING
        8360 Trouble Shooting Drive System
        28902 Char-Lynn Steering Control Units Trouble Shooting Guide
        
    TRANSMISSION & TORQUE CONVERTER
        SM HR 182-3 Clark 18000 Series Powershift Transmission
            HOW THE UNITS OPERATE
            SECTIONAL VIEWS AND PARTS IDENTIFICATION
                Basic Design
                Converter Group
                Converter and Transmission Case Group
                Two and Three Speed Gear and Clutch Group
                Clutch Group
                Control Valve Assembly
                Parking Brake Group
                External Plumbing Diagram
                Assembly Instructions
                Typical 3 Speed 18000 Cross Section
            DISASSEMBLY OF TRANSMISSION
            CLUTCH DISASSEMBLY
            CLEANING AND INSPECTION
            REASSEMBLY OF TRANSMISSION
            SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
            TOWING OR PUSH STARTING
            SPECIFICATIONS AND SERVICE DATA
            LUBRICATION
            TROUBLESHOOTING GUIDE
            TYPICAL TWO AND THREE SPEED POWER FLOW
            PRESSURE CHECK POINTS
            CLUTCH AND GEAR ARRANGEMENT
            DRIVE PLATE INSTALLATION
            TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
            SPEED SENSOR BUSHING INSTALLATION
            
    MISCELLANEOUS
        0009 Rim & Wheel Safety Manual
        TNP-1 Toe-in Procedure
        W3-P Fairfield "A" Drive Torque Hub
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