JLG Gradall 534B Materials Handler ANSI Maintenance and Service Manual

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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the JLG Gradall 534B Materials Handler. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.

This service manual PDF download for the JLG Gradall 534B Materials Handler has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity. 


APPLICABLE MODELS :

JLG Gradall Telehandler 534B
Starting S/N 8744110 thru 0144859 Also S/N 8744079
(534B-9) S/N 0144860 thru 0144899


TABLE OF CONTENTS :

    OPERATOR INSTRUCTIONS & LUBRICATION
    HYDRAULIC SYSTEM
    TESTING & ADJUSTING
    TROUBLE SHOOTING
    TRANSMISSION & TORQUE CONVERTER
    MISCELLANEOUS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : 9103-1390
Total Pages : 266


This manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!! 

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

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9103-1390 534B SERVICE MANUAL
    OPERATOR INSTRUCTION & LUBRICATION
        48729 Operation & Lubrication Manual
            IMPORTANT SAFETY NOTICE
            INTRODUCTION
                General
                Operator Qualifications
                Related Manuals and Decals
                Serial Number Location
                Orientation
            NOMENCLATURE
            SAFETY HIGHLIGHTS
            DECALS
            HAND SIGNALS
            OPERATOR'S CAB
            CONTROL AND INSTRUMENT IDENTIFICATION
            CHECKS AND SERVICES BEFORE STARTING ENGINE
            ENGINE OPERATION
                Starting Engine
                Cold Weather Starting Aids
                Normal Engine Operation
                Stopping the Engine
            WARM UP AND OPERATIONAL CHECKS
            BRAKE SYSTEM
                General
                Inching
                Service Brakes
                Parking Brakes
            STEERING SYSTEM
            DRIVE TRAIN
                General
                Two and Four Wheel Drive
                Transmission
                Torque Converter
                Front Driving Axle
                Rear Driving Axle
                Inching Travel
                Moving Handler with Dead Engine
            MATERIAL HANDLING
                Leveling
                Boom
                Attachments
                Attachments Capacities
                Attachment Installation
            OPERATING PROCEDURES AND TECHNIQUES
                Hydraulic Controls
                Rated Capacity Chart
            PARKING 
            STORAGE
            RECOMMENDED LUBRICANTS AND CAPACITIES
            TIRE SPECIFICATIONS
            LUBRICATION AND MAINTENANCE DIAGRAM
            LUBRICATION FREQUENCIES
        28327 Preventive Maintenance Chart
        
    HYDRAULIC SYSTEM
        48730 System Operation Manual
            NOMENCLATURE
            CONTROL & INSTRUMENT IDENTIFICATION
            ENGINE
            ELECTRICAL & FUEL TANK
            MAIN FRAME, FRONT DRIVE AXLE, DRIVE SHAFT
            REAR DRIVE & STEERING AXLE
            HYDRAULIC MOTORS AND TIRES
            TRANSMISSION & TORQUE CONVERTER 
            STEERING CIRCUIT
            BRAKE CIRCUIT NOMENCLATURE
            HYDRAULIC SERVICE BRAKES, WET DISC BRAKES
            SERVICE & PARKING BRAKE APPLICATIONS
            HYDRAULIC SYSTEM NOMENCLATURE
            HYDRAULIC CYLINDERS
            MAIN PUMP CIRCUITS
            PILOT PUMP CIRCUIT
            HYDRAULIC CIRCUITS, SWAY CIRCUIT
            AUXILIARY HYDRAULIC SYSTEM
            TILT & COMPENSATING CIRCUITS
            CROWD CIRCUIT &  MOVEMENTS
            BOOM SECTIONS & SLIDER PADS
            LIFT CIRCUIT, MANUAL "QUICK SWITCH" ASS'Y 
            OUTRIGGER CIRCUITS (OPTIONAL)
            FRONT & REAR WHEEL DRIVE
            FORWARD/REVERSE LEVER (Neutral & Shifted)
            INCHING
            QUICK SWITCH ATTACHMENTS
        81-515-009 Mico Sliding Caliper Disc Brakes Service Manual
            General Installation
            Adjustment, Change Ball & Cam, and Change Lining Procedures
            Illustration
        81-600-001 Mico Guideline for Installing Hydraulic Brake Components
        81-950-016 Mico Brake Service Procedure
        81-460-159 Mico Hydraulic Brake Valve
        
    TESTING & ADJUSTING
        48731 Testing & Adjusting Manual
            Introduction - Pumps
            Tools  Needed to Test System
            How to Test Pump Flow - Test Ports
            Hydraulic Pressure Test Ports
            Testing Relief Valve Pressures - Adjusting Relief Valves
            How to Test and Adjust Main Control Valve Relief
            How to Test and Adjust Pilot Pump Relief Valve
            Testing and Adjusting Steering Circuit Relief Valve
            How to Test Tilt Circuit Relief Valves 
            How to Test & Adjust Drive Circuit Relief Valves
            How to Test Crowd Circuit Relief Valve
            Testing the Brake Circuits
            How to Test and Adjust the Inching System
            How to Check and Adjust the Boom Cables
            Boom Slider Pad Adjustment
            How to Check and Tighten Boom Hoses
            Hydraulic Circuit Table of Pressures
            Torque Chart
            Electric Schematic Drawing
            Hydraulic Schematic Drawing
            
    TROUBLE SHOOTING
        8360R Trouble Shooting Drive System
        28902 Char-Lynn Steering Control Units Trouble Shooting Guide
        
    TRANSMISSION & TORQUE CONVERTER
        SM HR 182-3 Clark 18000 Series Powershift Transmission
            HOW THE UNITS OPERATE
            SECTIONAL VIEWS AND PARTS IDENTIFICATION
                Basic Design
                Converter Group
                Converter and Transmission Case Group
                Two and Three Speed Gear and Clutch Group
                Clutch Group
                Control Valve Assembly
                Parking Brake Group
                External Plumbing Diagram
                Assembly Instructions
                Typical 3 Speed 18000 Cross Section
            DISASSEMBLY OF TRANSMISSION
            CLUTCH DISASSEMBLY
            CLEANING AND INSPECTION
            REASSEMBLY OF TRANSMISSION
            SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
            TOWING OR PUSH STARTING
            SPECIFICATIONS AND SERVICE DATA
            LUBRICATION
            TROUBLESHOOTING GUIDE
            TYPICAL TWO AND THREE SPEED POWER FLOW
            PRESSURE CHECK POINTS
            CLUTCH AND GEAR ARRANGEMENT
            DRIVE PLATE INSTALLATION
            TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
            SPEED SENSOR BUSHING INSTALLATION
            
    MISCELLANEOUS
        0009 Rim & Wheel Safety Manual
        S5AWDB Soma Planetary w/Wet Disc Brake
            Specifications
            Special Tools
            Disassembly of the Wheel end
        S5AMM Soma Maintenance Manual
            Corrections to this Manual
            Recommended Lubrication Practices for Axles & Gear Boxes
            Maintenance Recommendations
            Differential Carrier
                Adjustment of the Gear Set
            Planetary Hub
            Steering Parts
            Specifications
                Conversion Factors
        TNP-1 Toe-in Procedure
        W3-P Fairfield "A" Drive Torque Hub
        F114004 Donaldson Cyclopac Service Procedure
        
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