Kobelco 4HK1-6HK1 Isuzu Engine Repair Service Workshop Manual - 604.13.649

Workshop manual integration of the following models: E385 (Tier 3)
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This complete service repair workshop manual PDF download for the New Holland Kobelco 4HK1-6HK1 Isuzu Engine has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


APPLICABLE MODELS :

New Holland Kobelco E385 (Tier 3)


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : 604.13.649
Total Pages : 335


This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

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TABLE OF CONTENTS :

GENERAL INFORMATION
    General Information
        General Information
            Service Precautions
            Reading the model
            General information
            
    ENGINE MECHANICAL (4HK1, 6HK1)
        ISUZU DIESEL ENGINE (4HK1, 6HK1)
            Precautions on Service Work
            Main Data and Specifications
        Cylinder Head Cover
            Components
            Removal
            Installation
            Torque Specifications
        Inlet Cover
            Components
            Removal
            Installation
            Torque Specifications
        Turbocharger and Exhaust Manifold
            Components
            Removal
            Inspection
            Installation
            Torque Specifications
        Timing Gear Train
            Components
            Removal
            Inspection
            Installation
            Torque Specifications
            Special Tool
        Rocker Arm Shaft ASM
            Components
            Removal
            Disassembly
            Reassembly
            Installation
            Torque Specifications
        Camshaft ASM
            Components
            Removal
            Disassembly
            Reassembly
            Fixing torque
            Special Tool
            Installation
            Torque Specifications
        Valve Stem Seal, Valve Spring
            Components
            Removal
            Inspection
            Installation
            Special Tool
        Cylinder Head
            Components
            Removal
            Disassembly
            Inspection
            Reassembly
            Installation
            Torque Specifications
            Special Tool
        Piston, Connecting Rod
            Components
            Removal
            Disassembly
            Reassembly
            Installation
            Torque Specifications
            Special Tool
        Flywheel
            Components
            Removal
            Inspection
            Installation
            Torque Specifications
            Special Tool
        Front Cover
            Components
            Removal
            Installation
            Torque Specifications
        Crankshaft Front Oil Seal
            Components
            Removal
            Installation
            Torque Specifications
            Special Tool
        Crankshaft Rear Oil Seal
            Components
            Removal
            Installation
            Special Tool
        Crankshaft
            Components
            Removal
            Disassembly
            Reassembly
            Inspection
            Installation
            Torque Specifications
            Special Tool
        Cylinder Block
            Components
            Removal
            Inspection
            Installation
        Lubrication System
            Precautions on Service Work
            Function Check
            Special Tool
        Oil Port Cover ASM
            Components
            Removal
            Installation
        Oil Cooler
            Components
            Removal
            Disassembly
            Reassembly
            Installation
        Oil Pan
            Components
            Removal
            Installation
        Oil Pump
            Components
            Removal
            Disassembly
            Reassembly
            Inspection
            Installation
        Oil Pressure Switch
            Inspection
            
    Cooling System
        Cooling System
            Precautions on Service Work
            Function Check
            A List of Defective Phenomena
            Main Data and Specifications
        Water Pump (4HK1)
            Components
            Removal
            Inspection
            Installation
            Torque Specifications
        Water Pump (6HK1)
            Removal
            Installation
            Torque Specifications
            Disassembly
            Inspection and Repair
            Reassembly
        Thermostat
            Components
            Removal
            Inspection
            Installation
        Drive Belt
            Components
            Inspection
            Torque Specifications
            
    Fuel System
        Fuel System
            Precautions on Service Work
            Special Tool
        Fuel Filter ASM
            Components
            Removal
            Installation
        Fuel Filter Element
            Removal
            Installation
            Special Tool
        Fuel Injector
            Components
            Removal
            Installation
            Torque Specifications
            Special Tool
        Fuel Supply Pump
            Components
            Removal
            Installation
            Torque Specifications
        Common Rail
            Components
            Removal
            Disassembly
            Reassembly
            Installation
            Torque Specifications
            
    Engine Electrical
        Service Precautions
            General Procedure
        Charging System
            General Description
        Generator (4HK1)
            Removal
            Installation
            Torque Specifications
            Specifications
            Connector terminal
            Internal connections
            Disassembly of generator
            Inspection and repair of generator
            Performance test
            Handling of generator
            Trouble and Action
        Starting System
            General Description
            On-vehicle Service: Starting System
        Starter (4HK1)
            Removal
            Installation
            Torque Specifications
            Main Data and Specifications
            Connections (Nikko Electric Industry Co., Ltd)
            Disassembly of starter
            Inspection and repair of starter
            Handling of starter
            Trouble countermeasure
        Preheating System
            Glow Plug Replacement
            Precautions on Service Work
            A List of Defective Phenomena
            Main Data and Specifications
        Starter (6HK1)
            Specifications
            Sectional view (reference)
            Output Characteristic (reference)
        Disassembly and Inspection of Starter
            Disassembly
            Inspection and maintenance
        Assembly of Starter
            No Load Test
            Specifications
        Generator (6HK1)
            Specifications
            Charging Circuit
            Structure
        Disassembly and Inspection of Generator
            Disassembly
            Inspection
            Assembly
            Bench Testing
            Trouble Diagnosis
            Specifications
            
    Exhaust System and Turbocharger
        EGR System
            Precautions on Service Work
            Explanations on Functions and Operation
        EGR Valve and EGR Cooler
            Components
            Removal
            Inspection
            Installation
            Torque Specifications
        Exhaust System
            A List of Defective Phenomena
            Troubleshooting
        Turbocharger (6HK1)
            Table of Specifications
            Turbocharger Structured Diagram
            Disassembly and Inspection of Turbocharger
            Disassembly
            Inspection
            Assembly of Turbocharger
            Assembly
        Turbocharger (4HK1)
            Inspection of Turbocharger
            Inspection
        Measurement Tool
        Other Material
        
        ENGINE MECHANICAL (4HK1, 6HK1)
            ISUZU DIESEL ENGINE (4HK1, 6HK1)
                Precautions on Service Work
                Main Data and Specifications
            Cylinder Head Cover
                Components
                Removal
                Installation
                Torque Specifications
            Inlet Cover
                Components
                Removal
                Installation
                Torque Specifications
            Turbocharger and Exhaust Manifold
                Components
                Removal
                Inspection
                Installation
                Torque Specifications
            Timing Gear Train
                Components
                Removal
                Inspection
                Installation
                Torque Specifications
                Special Tool
            Rocker Arm Shaft ASM
                Components
                Removal
                Disassembly
                Reassembly
                Installation
                Torque Specifications
            Camshaft ASM
                Components
                Removal
                Disassembly
                Reassembly
                Fixing torque
                Special Tool
                Installation
                Torque Specifications
            Valve Stem Seal, Valve Spring
                Components
                Removal
                Inspection
                Installation
                Special Tool
            Cylinder Head
                Components
                Removal
                Disassembly
                Inspection
                Reassembly
                Installation
                Torque Specifications
                Special Tool
            Piston, Connecting Rod
                Components
                Removal
                Disassembly
                Reassembly
                Installation
                Torque Specifications
                Special Tool
            Flywheel
                Components
                Removal
                Inspection
                Installation
                Torque Specifications
                Special Tool
            Front Cover
                Components
                Removal
                Installation
                Torque Specifications
            Crankshaft Front Oil Seal
                Components
                Removal
                Installation
                Torque Specifications
                Special Tool
            Crankshaft Rear Oil Seal
                Components
                Removal
                Installation
                Special Tool
            Crankshaft
                Components
                Removal
                Disassembly
                Reassembly
                Inspection
                Installation
                Torque Specifications
                Special Tool
            Cylinder Block
                Components
                Removal
                Inspection
                Installation
            Lubrication System
                Precautions on Service Work
                Function Check
                Special Tool
            Oil Port Cover ASM
                Components
                Removal
                Installation
            Oil Cooler
                Components
                Removal
                Disassembly
                Reassembly
                Installation
            Oil Pan
                Components
                Removal
                Installation
            Oil Pump
                Components
                Removal
                Disassembly
                Reassembly
                Inspection
                Installation
            Oil Pressure Switch
                Inspection
                
        ENGINE MECHANICAL (4HK1, 6HK1)
            ISUZU DIESEL ENGINE (4HK1, 6HK1)
                Precautions on Service Work
                Main Data and Specifications
            Cylinder Head Cover
                Components
                Removal
                Installation
                Torque Specifications
            Inlet Cover
                Components
                Removal
                Installation
                Torque Specifications
            Turbocharger and Exhaust Manifold
                Components
                Removal
                Inspection
                Installation
                Torque Specifications
            Timing Gear Train
                Components
                Removal
                Inspection
                Installation
                Torque Specifications
                Special Tool
            Rocker Arm Shaft ASM
                Components
                Removal
                Disassembly
                Reassembly
                Installation
                Torque Specifications
            Camshaft ASM
                Components
                Removal
                Disassembly
                Reassembly
                Fixing torque
                Special Tool
                Installation
                Torque Specifications
            Valve Stem Seal, Valve Spring
                Components
                Removal
                Inspection
                Installation
                Special Tool
            Cylinder Head
                Components
                Removal
                Disassembly
                Inspection
                Reassembly
                Installation
                Torque Specifications
                Special Tool
            Piston, Connecting Rod
                Components
                Removal
                Disassembly
                Reassembly
                Installation
                Torque Specifications
                Special Tool
            Flywheel
                Components
                Removal
                Inspection
                Installation
                Torque Specifications
                Special Tool
            Front Cover
                Components
                Removal
                Installation
                Torque Specifications
            Crankshaft Front Oil Seal
                Components
                Removal
                Installation
                Torque Specifications
                Special Tool
            Crankshaft Rear Oil Seal
                Components
                Removal
                Installation
                Special Tool
            Crankshaft
                Components
                Removal
                Disassembly
                Reassembly
                Inspection
                Installation
                Torque Specifications
                Special Tool
            Cylinder Block
                Components
                Removal
                Inspection
                Installation
            Lubrication System
                Precautions on Service Work
                Function Check
                Special Tool
            Oil Port Cover ASM
                Components
                Removal
                Installation
            Oil Cooler
                Components
                Removal
                Disassembly
                Reassembly
                Installation
            Oil Pan
                Components
                Removal
                Installation
            Oil Pump
                Components
                Removal
                Disassembly
                Reassembly
                Inspection
                Installation
            Oil Pressure Switch
                Inspection
                
        Cooling System
            Cooling System
                Precautions on Service Work
                Function Check
                A List of Defective Phenomena
                Main Data and Specifications
            Water Pump (4HK1)
                Components
                Removal
                Inspection
                Installation
                Torque Specifications
            Water Pump (6HK1)
                Removal
                Installation
                Torque Specifications
                Disassembly
                Inspection and Repair
                Reassembly
            Thermostat
                Components
                Removal
                Inspection
                Installation
            Drive Belt
                Components
                Inspection
                Torque Specifications
                
        Fuel System
            Fuel System
                Precautions on Service Work
                Special Tool
            Fuel Filter ASM
                Components
                Removal
                Installation
            Fuel Filter Element
                Removal
                Installation
                Special Tool
            Fuel Injector
                Components
                Removal
                Installation
                Torque Specifications
                Special Tool
            Fuel Supply Pump
                Components
                Removal
                Installation
                Torque Specifications
            Common Rail
                Components
                Removal
                Disassembly
                Reassembly
                Installation
                Torque Specifications
                
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