Komatsu 110 Series Diesel Engine Service Repair Shop Manual - SEBE6138A05

This service repair workshop manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the 110 Series Komatsu Diesel Engine and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.


APPLICABLE MODELS :

Engine model : S6D110-1
Applicable machine :
Komatsu WA350-1
Komatsu EG150-3
Komatsu EG150S-3

Engine model : SA6D110-1
Applicable machine :
Komatsu D66S-1
Komatsu W120-2
Komatsu W120-3
Komatsu WA380-1
Komatsu WA400-1
Komatsu WA420-1
Komatsu EC210Z-1

S/N: 10001 and up


TABLE OF CONTENTS :

01 GENERAL
-- GENERAL VIEW
-- SPECIFICATIONS
-- GENERAL ASSEMBLY DRAWING
-- ENGINE PERFORMANCE CURVE
-- WEIGHT TABLE

11 STRUCTURE AND FUNCTION
-- GENERAL STRUCTURE
-- INTAKE AND EXHAUST SYSTEM
-- ENGINE BODY
-- LUBRICATION SYSTEM
-- FUEL SYSTEM
-- COOLING SYSTEM
-- ELECTRICAL SYSTEM
-- ACCESSORY

12 TESTING AND ADJUSTING
-- INTAKE AND EXHAUST SYSTEM
-- ENGINE BODY
-- LUBRICATION SYSTEM
-- FUEL SYSTEM
-- COOLING SYTEM
-- PERFORMANCE TEST
-- TESTING AND ADJUSTING DATA
-- TROUBLESHOOTING

13 DISASSEMBLY AND ASSEMBLY
-- OVERALL DISASSEMBLY
-- OVERALL ASSEMBLY
-- DISASSEMBLY AND ASSEMBLY OF COMPONENTS

14 MAINTENANCE STANDARD
-- INTAKE AND EXHAUST SYSTEM
-- ENGINE BODY
-- LUBRICATION SYSTEM
-- COOLING SYSTEM

15 REPAIR AND REPLACEMENT OF PARTS
-- REPLACING VALVE SEAT INSERTS
-- REPLACING NOZZLE HOLDER SLEEVE
-- PRESSURE TEST
-- REPLACING VALVE GUIDE
-- GRINDING VALVE
-- REPLACING CAMSHAFT BUSHING
-- REPLACING CRANKSHAFT GEAR
-- REPLACING CAMSHAFT GEAR
-- REPLACING FLYWHEEL RING GEAR


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEBE6138A05
Total Pages : 301


This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components.

STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and maintenance standards.

TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating "Problems" with "Causes" are also included in this section.

DISASSEMBLY AND ASSEMBLY
This section explains the procedures for removing, installing, disassembling and assembling each component, as well as precautions for them.

MAINTENANCE STANDARD
This section gives the judgment standards for inspection of disassembled parts.
The contents of this section may be described in STRUCTURE AND FUNCTION.

OTHERS
This section mainly gives hydraulic circuit diagrams and electric circuit diagrams.
In addition, this section may give the specifications of attachments and options together.

This (OEM) Komatsu Shop Manual has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.

This manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

This manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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COVER
CONTENTS
SAFETY
FOREWORD
GENERAL
HOW TO READ THE SHOP MANUAL
HOISTING INSTRUCTIONS
COATING MATERIALS
STANDARD TIGHTENING TORQUE
ELECTRIC WIRE CODE
CONVERSION TABLE

01 GENERAL
GENERAL VIEW
SPECIFICATIONS
GENERAL ASSEMBLY DRAWING
ENGINE PERFORMANCE CURVE
WEIGHT TABLE

11 STRUCTURE AND FUNCTION
GENERAL STRUCTURE
INTAKE AND EXHAUST SYSTEM
TURBOCHARGER
AFTER-COOLER
ENGINE BODY
CYLINDER HEAD
MAIN MOVING PARTS
LUBRICATION SYSTEM
LUBRICATION SYSTEM CHART
OIL PUMP
REGULATOR VALVE
OIL FILTER (BUILT-IN SAFETY VALVE)
OIL FILTER (WITH ELEMENT CLOGGING CAUTION SENSOR)
BY-PASS OIL FILTER
OIL COOLER
FUEL SYSTEM
FUEL SYSTEM CHART
FUEL INJECTION PUMP
GOVERNOR
FEED PUMP
FUEL INJECTION NOZZLE
FUEL FILTER
FUEL CUT SOLENOID
ENGINE STOP MOTOR
COOLING SYSTEM
COOLING SYSTEM CHART
WATER PUMP
THERMOSTAT
ELECTRICAL SYSTEM
WIRING DIAGRAM
ALTERNATOR
STARTING MOTOR
ELECTRICAL INTAKE AIR HEATER
OIL PRESSURE SWITCH
RELAY SWITCH
ACCESSORY
AIR COMPRESSOR

12 TESTING AND ADJUSTING
INTAKE AND EXHAUST SYSTEM
MEASURING EXHAUST GAS COLOR
ADJUSTING VALVE CLEARANCE
ENGINE BODY
MEASURING COMPRESSION PRESSURE
MEASURING BLOW-BY PRESSURE
LUBRICATION SYSTEM
MEASURING OIL PRESSURE
MEASURING OIL TEMPERATURE
FUEL SYSTEM
TESTING AND ADJUSTING FUEL INJECTION TIMING
ADJUSTING FUEL CUT OUT SOLENOID
COOLING SYTEM
TESTING AND ADJUSTING FAN BELT TENSION
PERFORMANCE TEST
RUN-IN STANDARD
PERFORMANCE TEST CRITERIA
TESTING AND ADJUSTING DATA
FUEL INJECTION PUMP CALIBRATION DATA
TESTING AND ADJUSTING TOOL LIST
TESTING AND ADJUSTING DATA
TROUBLESHOOTING
METHOD OF READING TROUBLESHOOTING TABLE
TROUBLESHOOTING TABLE

13 DISASSEMBLY AND ASSEMBLY
OVERALL DISASSEMBLY
OVERALL ASSEMBLY
DISASSEMBLY AND ASSEMBLY OF COMPONENTS
TURBOCHARGER
DISASSEMBLY
ASSEMBLY
OIL PUMP
DISASSEMBLY
ASSEMBLY
WATER PUMP
DISASSEMBLY
ASSEMBLY

14 MAINTENANCE STANDARD
INTAKE AND EXHAUST SYSTEM
TURBOCHARGER
ENGINE BODY
CYLINDER HEAD
VALVE AND VALVE GUIDE
ROCKER ARM, PUSH ROD AND TAPET
CYLINDER LINER
CYLINDER BLOCK
CRANKSHAFT
CAMSHAFT
PISTION, PISTON RING AND PISTON PIN
CONNECTING ROD
TIMING GEAR
FLYWHEEL AND FLYWHEEL HOUSING
LUBRICATION SYSTEM
OIL PUMP
REGULATOR VALVE AND SAFETY VALVE
COOLING SYSTEM
WATER PUMP AND THERMOSTAT

15 REPAIR AND REPLACEMENT OF PARTS
REPLACING VALVE SEAT INSERTS
REPLACING NOZZLE HOLDER SLEEVE
PRESSURE TEST
REPLACING VALVE GUIDE
GRINDING VALVE
REPLACING CAMSHAFT BUSHING
REPLACING CRANKSHAFT GEAR
REPLACING CAMSHAFT GEAR
REPLACING FLYWHEEL RING GEAR

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