Komatsu 630E Dump Truck Operation & Maintenance Manual - DG738

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the 630E Komatsu Dump Truck. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu Dump Truck 630E
SERIAL SUFFIX :
AFE42-M and up
AFE46-U and up


TABLE OF CONTENTS :

- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- OPTIONAL EQUIPMENT


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : DG738
Total Pages : 108


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

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COVER

INTRODUCTION
FOREWORD
ALERTS Page
TABLE OF CONTENTS
TRUCK MODEL ILLUSTRATION
About This Manual
STANDARD CHARTS AND TABLES

SAFETY
GENERAL SAFETY
PRECAUTIONS DURING OPERATION
OPERATING MACHINE
BATTERY
TOWING
PRECAUTIONS FOR MAINTENANCE
BEFORE CARRYING OUT MAINTENANCE
DURING MAINTENANCE
TIRES
ADDITIONAL JOB SITE RULES
WHEN REPAIRS ARE NECESSARY
WARNINGS AND CAUTIONS

OPERATION
OPERATING INSTRUCTIONS
PREPARING FOR OPERATION
SAFETY IS THINKING AHEAD
At The Truck - Ground Level Walk Around Inspection
Walk Around Inspection - Illustration
ENGINE START-UP SAFETY PRACTICES
AFTER ENGINE HAS STARTED
MACHINE OPERATION SAFETY PRECAUTIONS
LOADING
HAULING
PASSING
DUMPING
TOWING
SAFE PARKING PROCEDURES
ENGINE SHUTDOWN PROCEDURE
OPERATOR CAB AND CONTROLS
THROTTLE PEDAL
DYNAMIC RETARDING PEDAL
DIMMER SWITCH
BRAKE PEDAL
HOIST CONTROL VALVE
SELECTOR SWITCH
ENGINE SHUTDOWN SWITCH
ENGINE IDLE SWITCH
12VDC POWER SUPPLY
COMPUTER DIAGNOSTIC PORT
DATA STORE SWITCH
STEERING COLUMN
HORN
HEATER ASSEMBLY
CAB AIR FILTER
LADDER LIGHT
GROUND LEVEL SHUTDOWN
STANDARD OPERATOR SEAT
ISRINGHAUSEN OPERATOR SEAT (OPTIONAL)
INSTRUMENTS AND INDICATORS
Control Symbols
INSTRUMENT PANEL
FIGURE 3-7. INST. PANEL, GAUGES, INDICATORS, & CONTROLS
FIGURE 3-8. INST. PANEL, GAUGES, INDICATORS, & CONTROLS
CENTRY FUEL SYSTEM DIAGNOSTICS

MAINTENANCE
LUBRICATION AND SERVICE
LUBRICATION CHART
10 HOUR (SHIFT) LUBRICATION AND MAINTENANCE CHECKS
50 HOUR LUBRICATION AND MAINTENANCE CHECKS
100 HOUR LUBRICATION AND MAINTENANCE CHECKS
250 HOUR LUBRICATION AND MAINTENANCE CHECKS
500 HOUR LUBRICATION AND MAINTENANCE CHECKS
1000 HOURS LUBRICATION AND MAINTENANCE CHECKS
5000 HOURS LUBRICATION AND MAINTENANCE CHECKS
10000 HOURS LUBRICATION AND MAINTENANCE CHECKS
LINCOLN AUTOMATIC LUBRICATION SYSTEM
Operation
Components
24 VDC Solid State Timer Check
Injector Adjustment
GENERAL INSTRUCTIONS
Lubricant Required for System
Initial Reservoir Fill
System Priming
System Checkout
TROUBLESHOOTING CHART

SPECIFICATIONS
Major Component Descriptions
Major Component Illustration
SPECIFICATIONS

OPTIONAL EQUIPMENT
PAYLOAD METER

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