Komatsu BR580JG-1 Galeo Mobile Crusher Field Assembly Instruction (1001 and up) - GEN00064-01

This manual PDF download provides you with everything you need to know in order to assembly your BR580JG-1 Galeo Komatsu Mobile Crusher (SN: 1001 and up) safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.


APPLICABLE MODELS :

Komatsu BR580JG-1 Galeo Mobile Crusher
Serial Numbers : 1001 and up


TABLE OF CONTENTS :

SPECIFICATIONS
PRECAUTIONS FOR FIELD ASSEMBLY
OUTLINE OF WORK PROCESS
FLOW OF ASSEMBLY PROCEDURE
KIT LAYOUT DRAWING
PACKING POSTURE FOR TRANSPORTATION
LIST OF TOOLS FOR FIELD ASSEMBLING
TIGHTENING TORQUE
COATING MATERIALS LIST
LIST OF SEPARATELY SHIPPED PARTS

A. ASSEMBLY PROCEDURE
A- 1. Preparation for installation of crusher assembly
A- 2. Installation of crusher assembly
A- 3. Installation of steps
A- 4. Installation of handrails
A- 5. Installation of floor
A- 6. Installation of crusher motor hoses
A- 7. Installation of lock cylinder hoses
A- 8. Installation of crusher wiring
A- 9. Installation of crusher covers
A-10. Installation of guard assembly
A-11. Installation of dust plate assembly
A-12. Installation of second chutes
A-13. Installation of feeder motor
A-14. Posture of open/close hopper
A-15. Installation of hopper (R.H.
A-16. Installation of hopper (L.H.)
A-17. Installation of hopper (REAR)
A-18. Installation of hopper pins
A-19. Tightening of hopper mounting bolts
A-20. Greasing of hopper
A-21. Installation of fixed hopper (if equipped)
A-22. Installation of conveyor
A-23. Installation of conveyor piping
A-24. Posture of conveyor
A-25. Adjustment of conveyor tension
A-26. Adjustment of conveyor snaking
A-27. Adjustment of conveyor scraper
A-28. Adjustment of installation of return roller guard
A-29. Adjustment of muck discharge conveyor scraper (if equipped)
A-30. Installation of magnetic separator assembly
A-31. Installation of rear cover floor
A-32. Installation of tail pipe
A-33. Installation of rotary lamp and working lamp assembly
A-34. Installation of rotary lamp and working lamp wiring
A-35. Adjustment of mirrors
A-36. Installation of reservoir tank cover
A-37. Installation of fuel tank cover

M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY
M-1. Check fuel, coolant and lubricants
M-2. Air bleeding from hydraulic circuits
M-3. Replacement of return filter (Standard filter to flushing filter)
M-4. Flushing of hydraulic circuit

FIELD ASSEMBLY INSPECTION REPORT


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Bookmarked : Yes
Searchable : Yes
Printable : Yes
Product Code : GEN00064-01
Total Pages : 155


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