Komatsu CK30-1 Crawler Skid-Steer Loader Service Repair Shop Manual (F00003 and up) - WEBM006500

This OEM Complete Service Repair Workshop Manual for The CK30-1 Komatsu Crawler Skid-Steer Loader (SN: F00003 and up) has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.


APPLICABLE MODELS :

Komatsu CK30-1 Crawler Skid-Steer Loader
Serial Numbers : F00003 and up


TABLE OF CONTENTS :

- STRUCTURE AND FUNCTION
- TESTING AND ADJUSTMENTS
- REMOVAL AND INSTALLATION
- STANDARD MAINTENANCE
- OTHER


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Bookmarked : Yes
Searchable : Yes
Printable : Yes
Product Code : WEBM006500
Total Pages : 300


This manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

-

WEBM006500_CK30-1
CONTENTS
REVISED PAGES
k SAFETY
FOREWORD
HOW TO READ THE SHOP MANUAL
HOISTING INSTRUCTIONS
STANDARD TIGHTENING TORQUE
COATING MATERIALS
ELECTRIC
WEIGHT TABLE
TABLE OF OIL AND COOLANT QUANTITIES
METHOD OF USING THE CONVERSION TABLE

10 STRUCTURE AND FUNCTION
P.T.O.
POWER TRAIN
FRAME
TRACK TENSIONER IDLER WHEEL
TRACK TENSIONER CYLINDER AND BUMPER SPRING
LOWER IDLER ROLLER
REAR IDLER ROLLER
HYDRAULIC CIRCUIT (STANDARD)
HYDRAULIC CIRCUIT (FLOAT)
HYDRAULIC CIRCUIT (FLOAT + PATTERN CHANGE)
HYDRAULIC CIRCUIT (HIGH-FLOW)
HYDRAULIC CIRCUIT (SUPER HIGH-FLOW)
HYDRAULIC CIRCUIT (SUPER HIGH-FLOW / PATTERN CHANGE)
HYDRAULIC PUMP
SUCTION SAFETY VALVE (HST Circuit)
CHARGE SAFETY VALVE (Charge circuit)
CHARGE PUMP
ANTI ENGINE-STALL CONTROL VALVE (AS VALVE)
SHUTTLE VALVE
TRAVEL SYNCHRONIZATION VALVE
CONTROL VALVE (3-SPOOL)
CONTROL VALVE (4-SPOOL)
CLSS
SOLENOID VALVE
SOLENOID VALVE GROUP ST1
SOLENOID VALVE ST2
SOLENOID VALVE ST3
ACCUMULATOR
PATTERN CHANGE VALVE (OPTIONAL)
OPERATION
PATTERN ISO
PATTERN OPTIONAL
R.H. PPC VALVE (STANDARD)
EQUIPMENT CONTROL
R.H. PPC VALVE (PATTERN CHANGE) (OPTIONAL)
EQUIPMENT AND TRAVEL CONTROL
L.H. PPC VALVE (STANDARD)
TRAVEL CONTROL
L.H. PPC VALVE - PATTERN CHANGE (OPTIONAL)
EQUIPMENT AND TRAVEL CONTROL
EQUIPMENT CONTROL PPC VALVE
CYLINDERS
ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)
ELECTRICAL DIAGRAM (ENGINE LINE) (2/3)
ELECTRICAL DIAGRAM (ENGINE LINE) (3/3)
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)
ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3)
ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3)
ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3)
ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3)
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5)
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5)
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5)
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)
ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5)
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7)
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7)
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7)
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7)
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7)
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7)
ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7)
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (1/2)
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE STANDARD) (2/2)
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE HOMOLOGATION) (1/2)
ELECTRICAL DIAGRAM (TOP-CABIN LIGHT LINE HOMOLOGATION) (2/2)

20 TESTING AND ADJUSTMENTS
NORMAL OR STANDARD TECHNICAL DATA
SPECIAL TOOLS
CHECKING THE ENGINE SPEED
ADJUSTMENT OF VALVE CLEARANCE
MEASUREMENT OF THE COMPRESSION PRESSURE
CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION
CONTROL AND ADJUSTMENT OF THE INJECTION TIMING
CHECKING ENGINE OIL PRESSURE
ADJUSTING THE STROKE OF THE ACCELERATOR CABLES
REGULATION OF PPC VALVES’ DRIVE PRESSURE
ADJUSTMENT OF THE PPC VALVE CLEARANCES
ADJUSTING THE POSITION OF THE SERVO-CONTROL ENGAGEMENT SAFETY SENSOR
CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS
TESTING THE HYDRAULIC PUMP
VALVE CALIBRATION
CHECKING THE TRAVEL DEVIATION
CONTROL VALVE
CONTROL AND REGULATION OF THE SERVO-CONTROLPOWER SUPPLY
ELIMINATION OF RESIDUAL PRESSURES - PRESSURISATION OF THE TANK
BLEEDING AIR FROM THE HYDRAULIC CIRCUITS
TRACK TENSION TEST AND ADJUSTMENT

30 REMOVAL AND INSTALLATION
HOW TO READ THE MANUAL
PRECAUTIONS TO BE TAKEN WHILE WORKING
ENGINE HOOD
Removal
Installation
CAB
BATTERY
Removal
Installation
STARTING MOTOR
Removal
Installation
ALTERNATOR
Removal
Installation
AIR INTAKE FILTER
Removal
Installation
MUFFLER
Removal
Installation
VALVE COVER
Removal
Installation
INJECTORS
Removal
Installation
INJECTION PUMP
Removal
Installation
CYLINDER HEAD
Removal
Installation
TURBOCHARGER
Removal
Installation
COOLANT LIQUID PUMP
Removal
Installation
RADIATOR GROUP
Removal
Installation
FUEL TANK
Removal
Installation
CAB
Removal
Installation
ENGINE-PUMP GROUP
Removal
Installation
COMPLETE HYDRAULIC PUMP
Removal
Installation
GEAR PUMP
Removal
Installation
ENGINE-PUMP COUPLING
Removal
Installation
CONTROL VALVE
Removal
Installation
PPC VALVES
Removal
Installation
HEATING SYSTEM BLOWER FAN
Removal
Installation
LIFT CYLINDER
Removal
Installation
BUCKET CYLINDER
Removal
Installation
WORK EQUIPMENT CYLINDERS
Assembly
COMPLETE WORKING EQUIPMENT
Removal
Installation
WORKING EQUIPMENT SUPPORT FRAME
Removal
Installation
TRACK
Removal
Installation
LOWER IDLER ROLLER
Removal
Installation
IDLER WHEELS
Removal
Installation
DRIVE WHEEL
Removal
Installation
TRACK TENSIONER CYLINDER
Removal
Installation
FINAL DRIVE
Removal
Installation
Disassembly
Assembly

40 STANDARD MAINTENANCE
P.T.O.
FRAME AND BUMPER SPRING
TRACK TENSIONER IDLER WHEEL
DRIVE WHEEL
LOWER IDLER ROLLERS
REAR IDLER WHEEL
HYDRAULIC PUMP
CONTROL VALVE
R.H. PPC VALVE
L.H. PPC VALVE
PATTERN CHANGE VALVE (OPTIONAL)
CYLINDERS
WORKING EQUIPMENT

90 OTHER
ELECTRICAL DIAGRAM (STANDARD)
ELECTRICAL DIAGRAM (OPTIONAL)

-