This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the D155AX-6 Galeo Komatsu Bulldozer (80001 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.
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Komatsu D155AX-6 Galeo Bulldozer Serial Numbers : 80001 and up
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Product Code : EEAM025000 Total Pages : 312
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.
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FOREWORD FOREWORD SAFETY INFORMATION Noise emission levels Vibration levels Guide to Reduce Vibration Levels on Machine INTRODUCTION FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE VISIBILITY FROM OPERATOR'S SEAT PROXIMITY VISIBILITY 12M CIRCUMFERENCE VISIBILITY BREAKING IN THE MACHINE NECESSARY INFORMATION PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE EPA REGULATIONS, ENGINE NUMBER PLATE BLADE SERIAL NO. PLATE POSITION RIPPER SERIAL NO. PLATE POSITION ROPS, FOPS NO. PLATE POSITION POSITION OF SERVICE METER TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR MACHINE SERIAL NUMBER PLATE CONTENTS FOREWORD SAFETY OPERATION MAINTENANCE SPECIFICATIONS ATTACHMENTS, OPTIONS INDEX COLOPHON
SAFETY SAFETY SAFETY LABELS POSITIONS OF SAFETY PICTOGRAMS SAFETY LABELS GENERAL PRECAUTIONS PRECAUTIONS FOR OPERATION BEFORE STARTING ENGINE OPERATION TRANSPORTATION BATTERY TOWING PRECAUTIONS FOR MAINTENANCE
OPERATION GENERAL VIEW GENERAL VIEW OF MACHINE GENERAL VIEW OF CONTROLS AND GAUGES EXPLANATION OF COMPONENTS MACHINE MONITOR BASIC OPERATION OF MACHINE MONITOR BASIC CHECK MONITORS CAUTION MONITORS EMERGENCY MONITORS METER DISPLAY PORTION MONITOR SWITCHES PORTION HANDLING FUNCTION SWITCHES SPEED RANGE DISPLAY SWITCHES CONTROL LEVERS, PEDALS DUST INDICATOR FUSE BOX CIRCUIT BREAKER CIRCUIT BREAKER FOR MAIN POWER SUPPLY FUSE CAPACITY AND NAME OF CIRCUIT DOOR POCKET ASHTRAY HANDLING AIR CONDITIONER GENERAL LOCATIONS OF CONTROL PANEL METHOD OF OPERATION PRECAUTIONS WHEN USING AIR CONDITIONER INSPECTION AND MAINTENANCE OF AIR CONDITIONER EQUIPPED MACHINE OPERATION CHECK BEFORE STARTING ENGINE, ADJUST WALK-AROUND CHECK CHECK BEFORE STARTING ADJUSTMENT OPERATIONS AND CHECKS BEFORE STARTING ENGINE STARTING ENGINE NORMAL STARTING STARTING IN COLD WEATHER OPERATIONS AND CHECKS AFTER STARTING ENGINE WARMING UP OPERATIONS IN COLD AREAS STOPPING ENGINE MOVING MACHINE STOPPING MACHINE SHIFTING GEAR SHIFTING BETWEEN FORWARD AND REVERSE STEERING MACHINE NORMAL TURNING TURNING WHILE DESCENDING A SLOPE PRECAUTIONS FOR OPERATION PAY ATTENTION TO GAUGES PERMISSIBLE WATER DEPTH PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS PRECAUTIONS ON SLOPE METHOD OF USING BRAKES PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW PARKING MACHINE CHECK AFTER STOPPING ENGINE CHECK AFTER FINISHING WORK LOCKING RIPPER OPERATION EFFECTIVE METHOD OF USE DIGGING UP BOULDERS OR ROCKBED OPERATING ON SLOPES METHOD OF OPERATING PIN PULLER OPERATING METHOD FOR RIPPING OPERATIONS BASIC OPERATING METHOD RIPPING BY CLIFFS RIPPING BY SLOPE FACES DIGGING UP BOULDERS PRECAUTIONS WHEN RIPPING WORK POSSIBLE USING BULLDOZER DOZING SMOOTHING CUTTING INTO HARD OR FROZEN GROUND OR DITCHING FELLING TREES, REMOVING STUMPS PUSHER OPERATIONS ADJUSTING POSTURE OF WORK EQUIPMENT BLADE ADJUSTMENT METHOD OF ANGLING BLADE ADJUSTING TILT AMOUNT ADJUSTING RIPPER ADJUST ANGLE OF BLADE EDGE TIPS FOR LONGER UNDERCARRIAGE LIFE OPERATION METHOD INSPECTION AND ADJUSTING INSPECTION AND REPAIR TRANSPORTATION LOADING, UNLOADING WORK LOADING SECURING MACHINE UNLOADING METHOD OF LIFTING MACHINE PRECAUTIONS FOR TRANSPORTATION TRAVELING ON ROADS REMOVAL OF CAB COLD WEATHER OPERATION PRECAUTIONS FOR LOW TEMPERATURE FUEL AND LUBRICANTS COOLANT BATTERY AFTER COMPLETION OF WORK AFTER COLD WEATHER LONG-TERM STORAGE BEFORE STORAGE DURING STORAGE AFTER STORAGE TROUBLESHOOTING AFTER RUNNING OUT OF FUEL PROCEDURE FOR BLEEDING AIR METHOD OF TOWING MACHINE IF BATTERY IS DISCHARGED REMOVAL AND INSTALLATION OF BATTERY PRECAUTIONS WHEN CHARGING BATTERY STARTING ENGINE WITH BOOSTER CABLE OTHER TROUBLE ELECTRICAL SYSTEM ELECTRONIC CONTROL SYSTEM CHASSIS ENGINE POINT OF CONTACT TO TELEPHONE WHEN ERROR OCCURS
MAINTENANCE GUIDES TO MAINTENANCE OUTLINES OF SERVICE HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC OIL FUEL COOLANT AND WATER FOR DILUTION GREASE CARRYING OUT KOWA (Komatsu Oil Wear Analysis) STORING OIL AND FUEL FILTERS OUTLINE OF ELECTRIC SYSTEM WEAR PARTS LIST WEAR PARTS LIST RECOMMENDED FUEL, COOLANT, AND LUBRICANT RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS TORQUE LIST PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS SAFETY CRITICAL PARTS MAINTENANCE SCHEDULE CHART MAINTENANCE SCHEDULE CHART INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS) WHEN REQUIRED CHECK BEFORE STARTING EVERY 250 HOURS SERVICE EVERY 500 HOURS SERVICE EVERY 1000 HOURS SERVICE EVERY 2000 HOURS SERVICE EVERY 4000 HOURS SERVICE EVERY 8000 HOURS SERVICE SERVICE PROCEDURE INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS) WHEN REQUIRED CHECK BEFORE STARTING EVERY 250 HOURS SERVICE EVERY 500 HOURS SERVICE EVERY 1000 HOURS SERVICE EVERY 2000 HOURS SERVICE EVERY 4000 HOURS SERVICE EVERY 8000 HOURS SERVICE
SPECIFICATIONS SPECIFICATIONS
ATTACHMENTS, OPTIONS GENERAL PRECAUTIONS PRECAUTIONS RELATED TO SAFETY INTRODUCTION OF ATTACHMENTS AND OPTIONS INTRODUCTION OF ATTACHMENTS AND OPTIONS HEADREST, HANDLING CAP WITH LOCK, HANDLING METHOD OF OPENING AND CLOSING CAP WITH LOCK PROCEDURE FOR SELECTING RIPPER POINT PROCEDURE FOR SELECTING RIPPER POINT HANDLING MACHINES EQUIPPED WITH KOMTRAX BASIC PRECAUTIONS