Komatsu D355C-3 Pipelayer Operation & Maintenance Manual (14413 and up) - SEAM051400P

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the D355C-3 Komatsu Pipelayer (SN: 14413 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu D355C-3 Pipelayer
Serial Numbers : 14413 and up


TABLE OF CONTENTS :

- COVER
- FOREWORD
- CONTENTS
- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- ATTACHMENTS, OPTIONS
- INDEX


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Bookmarked : Yes
Searchable : Yes
Printable : Yes
Product Code : SEAM051400P
Total Pages : 220


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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COVER
FOREWORD
FOREWORD
SAFETY INFORMATION
INTRODUCTION
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
BREAKING IN THE MACHINE
NECESSARY INFORMATION
MACHINE SERIAL NO. PLATE AND POSITION
ENGINE SERIAL NO. PLATE AND POSITON
POSITION OF SERVICE METER
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR

CONTENTS

SAFETY
SAFETY
SAFETY LABELS
POSITIONS OF SAFETY PICTOGRAMS
SAFETY LABELS
GENERAL PRECAUTIONS
SAFETY RULES
IF ABNORMALITIES ARE FOUND
CLOTHING AND PERSONAL PROTECTIVE ITEMS
FIRE EXTINGUISHER AND FIRST AID KIT
SAFETY FEATURES
KEEP MACHINE CLEAN
INSIDE OPERATOR'S COMPARTMENT
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT
HANDRAILS AND STEPS
MOUNTING AND DISMOUNTING
NO PEOPLE ON ATTACHMENTS
PREVENTION OF BURNS
FIRE PREVENTION
ACTION IF FIRE OCCURS
WINDOW WASHER LIQUID
PRECAUTIONS FOR ATTACHMENTS
CAB WINDOW GLASSES
UNAUTHORIZED MODIFICATION
SAFETY AT WORKSITE
WORKING ON LOOSE GROUND
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
ENSURE GOOD VISIBILITY
VENTILATION FOR ENCLOSED AREAS
CHECKING SIGNALMAN'S SIGNALS AND SIGNS
BE CAREFUL ABOUT ASBESTOS DUST
PRECAUTIONS FOR OPERATION
BEFORE STARTING ENGINE
CHECKS BEFORE STARTING ENGINE
PRECAUTIONS WHEN STARTING
PRECAUTIONS IN COLD AREAS
OPERATION
CHECKS BEFORE OPERATION
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE
PRECAUTIONS WHEN TRAVELING
TRAVELING ON SLOPES
PROHIBITED OPERATIONS
USING BRAKES
OPERATE CAREFULLY ON SNOW
PARKING MACHINE
TRANSPORTATION
SHIPPING
BATTERY
BATTERY HAZARD PREVENTION
STARTING WITH BOOSTER CABLE
TOWING
WHEN TOWING
PRECAUTIONS FOR MAINTENANCE
WARNING TAG
KEEP WORK PLACE CLEAN AND TIDY
APPOINT LEADER WHEN WORKING WITH OTHERS
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
PROPER TOOLS
PERSONNEL
ATTACHMENTS
WORK UNDER THE MACHINE
NOISE
PRECAUTIONS WHEN USING HAMMER
REPAIR WELDING
REMOVING BATTERY TERMINAL
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
DO NOT DISASSEMBLE RECOIL SPRING
PRECAUTION WITH HIGH-PRESSURE OIL
HANDLING HIGH-PRESSURE HOSES
WASTE MATERIAL
MAINTENANCE FOR AIR CONDITIONER
COMPRESSED AIR
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS

OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
FRONT PANEL
SWITCHES
CONTROL LEVERS, PEDALS
FUSE BOX
ASHTRAY
TOOL BOX
AIR CONDITIONER, HANDLING
HEATING, HANDLING
OPERATION
CHECK BEFORE STARTING ENGINE, ADJUST
STARTING ENGINE (NORMAL, IN COLD WEATHER)
OPERATIONS AND CHECKS AFTER STARTING ENGINE (NORMAL, IN COLD WEATHER)
STOPPING ENGINE
MOVING MACHINE OFF
STOPPING MACHINE
SHIFTING GEAR
SHIFTING BETWEEN FORWARD AND REVERSE
STEERING MACHINE
PRECAUTIONS FOR OPERATION
PARKING MACHINE
CHECK AFTER STOPPING ENGINE
CHECK AFTER FINISHING WORK
LOCKING
TIPS FOR LONGER UNDERCARRIAGE LIFE
TRANSPORTATION
TRANSPORTATION PROCEDURE
LOAD LIMITS FOR MACHINE
LOADING, UNLOADING WORK
PRECAUTIONS FOR LOADING
METHOD OF LIFTING MACHINE
PRECAUTIONS FOR TRANSPORTATION
TRAVELING ON ROADS
PROCEDURE FOR REMOVAL AND INSTALLATION OF CAB
PROCEDURE FOR REMOVAL AND INSTALLATION OF BOOM
PROCEDURE FOR REMOVAL AND INSTALLATION OF COUNTIERWEIGHT
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
METHOD OF TOWING MACHINE
IF BATTERY IS DISCHARGED
OTHER TROUBLE

MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINES OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
OUTLINE OF ELECTRIC SYSTEM
WEAR PARTS LIST
WEAR PARTS LIST
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
PROPER SELECTION OF FUEL,COOLANT AND LUBRICANTS
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CLEAN INSIDE OF COOLING SYSTEM
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMNET
CHECK TRACK TENSION
CHECK AND TIGHTEN TRACK SHOE BOLTS
CHECK ELECTRICAL INTAKE AIR HEATER
ADJUST IDLER CLEARANCE
CLEAN, CHECK RADIATOR FINS
CLEAN FUEL TANK STRAINER
DRAIN WATER AND SEDIMENT IN FUEL TANK
REPLACE ALTERNATOR DRIVE BELT
CHECK UNDERCARRIAGE OIL
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)
CHECK AIR CONDITIONER REFRIGERANT GAS LEVEL
LUBRICATE DOOR HINGE
CHECK DOOR LATCH
REPLACE WIPER BLADE
BLEEDING AIR IN HYDRAULIC SYSTEM
LUBRICATING
CHECK BEFORE STARTING
EVERY 250 HOURS SERVICE
LUBRICATING
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST
CHECK LEVEL OF BATTERY ELECTROLYTE
CHECK BRAKE PERFORMANCE
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
CHECK OIL LEVEL IN COUNTERWEIGHT TANK, ADD OIL
REPLACE TRANSMISSION FILTER ELEMENT
REPLACE STEERING CLUTCH CASE FILTER ELEMENT
EVERY 500 HOURS SERVICE
REPLACE FUEL FILTER CARTRIDGE
CLEAN FINAL DRIVE CASE BREATHER
CLEAN STEERING CLUTCH CASE BREATHER
CLEAN WINCH CASE BREATHER
EVERY 1000 HOURS SERVICE
CHANGE OIL IN STEERING CLUTCH CASE (INCLUDING TRANSMISSION CASE, TORQUE CONVERTER CASE), CLEAN STRAINER
CHANGE OIL IN FINAL DRIVE CASE
CHANGE OIL IN WINCH CASE, CLEAN STRAINER
CHECK, CLEAN FUEL STRAINER
CHECK OIL IN UNDERCARRIAGE PARTS
CHECK OIL LEVEL IN RECOIL SPRING CASE, ADD OIL
CHECK, CLEAN RADIATOR FIN
LUBRICATING
REPLACE CORROSION RESISTOR CARTRIDGE
CHECK TIGHTENING PARTS OF TURBOCHARGER
EVERY 2000 HOURS SERVICE
LUBRICATING
CHANGE OIL IN COUNTERWEIGHT TANK, REPLACE FILTER ELEMENT
CLEAN ENGINE BREATHER ELEMENT
CLEAN AND CHECK TUTBOCHARGER
CHECK PLAY OF TURBOCHARGER ROTOR
CHECK ALTERNATOR, STARTING MOTOR
CHECK ENGINE VALVE CLEARANCE, ADJUST
EVERY 4000 HOURS SERVICE
CHECK WATER PUMP
CHECK VIBRATION DAMPER
CHECK FAN PULLEY AND TENSION PULLEY

SPECIFICATIONS
SPECIFICATIONS
LIFTING LOAD CAPACITY CURVE

ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
USING SEAT BELT
HANDLING SEAT BELT
SELECTION OF TRACK SHOE
SELECTION OF TRACK SHOES
CAP WITH LOCK, HANDLING
METHOD OF OPENING AND CLOSING CAP WITH LOCK
EXTERNAL POWER SOURCE ENGINE PREHEATING HEATER
PROCEDURE FOR SETTING UP EXTERNAL POWER SOURCE
PROCEDURE FOR HANDLING EXTERNAL POWER SUPPLY

INDEX

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