Komatsu D375A-3 Bulldozer Operation & Maintenance Manual - SEAM010801

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the D375A-3 Komatsu Bulldozer. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu Bulldozer D375A-3
Serial Numbers : 17001 and up


TABLE OF CONTENTS :

- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- OPTIONS, ATTACHMENTS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEAM010801
Total Pages : 248


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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1. FOREWORD
2. SAFETY INFORMATION
3. INTRODUCTION
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
5. CONTENTS

SAFETY
6. GENERAL PRECAUTIONS
7. PRECAUTIONS DURING OPERATION
7.1 BEFORE STARTING ENGINE
7.2 OPERATING MACHINE
7.3 TRANSPORTATION
7.4 BATTERY
7.5 TOWING
8. PRECAUTIONS FOR MAINTENANCE
8.1 BEFORE CARRYING OUT MAINTENANCE
8.2 DURING MAINTENANCE
9. POSITION FOR ATTACHING SAFETY LABELS
9.1 POSITION FOR ATTACHING SAFETY LABELS
9.2 CONTENT AND USE OF WARNING PLATES

OPERATION
10. GENERAL VIEW
10.1 GENERAL VIEW OF MACHINE
10.2 GENERAL VIEW OF CONTROLS AND GAUGES
11. EXPLANATION OF COMPONENTS
11.1 FRONT PANEL
11.2 SWITCHES
11.3 CONTROL LEVERS AND PEDALS
11.4 DUST INDICATOR
11.5 POWER SOURCE
11.6 FUSE BOX
11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)
11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)
11.9 DOOR POCKET (MACHINES EQUIPPED WITH CAB)
11.10 ASHTRAY (MACHINES EQUIPPED WITH CAB)
11.11 TOOL BOX
11.12 USING CAR STEREO (MACHINES EQUIPPED WITH CAB AND CAR STEREO)
11.13 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)
11.14 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)
11.15 HANDLING ACCUMULATOR
12. OPERATION
12.1 CHECK BEFORE STARTING ENGINE
12.2 STARTING ENGINE
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE
12.4 MOVING MACHINE
12.5 SHIFTING GEAR
12.6 SHIFTING BETWEEN FORWARD AND REVERSE
12.7 STEERING MACHINE
12.8 STOPPING MACHINE
12.9 PRECAUTIONS FOR OPERATION
12.10 WORK POSSIBLE USING BULLDOZER
12.11 RIPPER OPERATION
12.12 ADJUSTMENT OF WORK EQUIPMENT
12.13 EFFECTIVE USE OF MODE SELECTION SYSTEM
12.14 PARKING MACHINE
12.15 CHECK AFTER FINISHING WORK
12.16 STOPPING ENGINE
12.17 CHECK AFTER STOPPING ENGINE
12.18 LOCKING
12.19 TIPS FOR LONGER UNDERCARRIAGE LIFE
13. TRANSPORTATION
13.1 LOADING, UNLOADING WORK
13.2 PRECAUTIONS FOR LOADING
13.3 METHOD OF LIFTING MACHINE
13.4 PRECAUTIONS FOR TRANSPORTATION
13.5 REMOVAL OF CAB (MACHINES EQUIPPED WITH CAB)
13.6 INSTALLATION OF CAB
14. COLD WEATHER OPERATION
14.1 PRECAUTIONS FOR LOW TEMPERATURE
14.2 AFTER COMPLETION OF WORK
14.3 AFTER COLD WEATHER
15. LONG-TERM STORAGE
15.1 BEFORE STORAGE
15.2 DURING STORAGE
15.3 AFTER STORAGE
16. TROUBLESHOOTING
16.1 AFTER RUNNING OUT OF FUEL
16.2 METHOD OF TOWING MACHINE
16.3 IF BATTERY IS DISCHARGED
16.4 OTHER TROUBLE
16.5 IF MODE SELECTION SYSTEM FLASHES

MAINTENANCE
17. GUIDES TO MAINTENANCE
18. OUTLINES OF SERVICE
18.1 OUTLINE OF OIL, FUEL, COOLANT
18.2 RELATING TO ELECTRIC SYSTEM
19. WEAR PARTS LIST
20. USE OF FUEL COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
21.1 INTRODUCTION OF NECESSARY TOOLS
21.2 TORQUE LIST
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
23. MAINTENANCE SCHEDULE CHART
24. SERVICE PROCEDURE
24.1 INITIAL 250 HOURS SERVICE
24.2 WHEN REQUIRED
24.3 CHECK BEFORE STARTING
24.4 EVERY 250 HOURS SERVICE
24.5 EVERY 500 HOURS SERVICE
24.6 EVERY 1000 HOURS SERVICE
24.7 EVERY 2000 HOURS SERVICE
24.8 EVERY 4000 HOURS SERVICE

SPECIFICATIONS
25. SPECIFICATIONS

OPTIONS, ATTACHMENTS
26. GENERAL PRECAUTIONS
26.1 PRECAUTIONS RELATED TO SAFETY
27. USING SEAT BELT
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER
28. SELECTION OF TRACK SHOE
28.1 SELECTION OF TRACK SHOES
29. PROCEDURE FOR SELECTING RIPPER POINT
29.1 PROCEDURE FOR SELECTING RIPPER POINT
30. HANDLING CAP WITH LOCK
30.1 OPENING AND CLOSING LOCKABLE CAP
31. EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER
31.1 BLADE CONDITION
31.2 DOZING WORK
31.3 LEVELING (SPREADING) OPERATIONS
31.4 DITCHING OPERATIONS
31.5 BOULDER RAISING OPERATIONS
31.6 SIDE-CUTTING OPERATIONS
31.7 HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)

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