Komatsu D85EX-15E0, D85PX-15E0 Galeo Bulldozer Operation & Maintenance Manual - TEN00102-01

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the D85EX-15E0, D85PX-15E0 Galeo Komatsu Bulldozer. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu D85EX-15E0 - SN: 11001 and up
Komatsu D85PX-15E0 - SN: 1201 and up


TABLE OF CONTENTS :

- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- OPTIONS, ATTACHMENTS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : TEN00102-01
Total Pages : 287


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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COVER
FORWORD
BEFORE READING THIS MANUAL
IMPORTANT SAFETY INFORMATION
INTENDED USE
USE OF MACHINE
GENERAL VIEW AND DIRECTIONS OF MACHINE
VISIBILITY FROM OPERATOR'S SEAT
BREAKING-IN THE NEW MACHINE
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
ENGINE SERIAL NO. PLATE POSITION
ADDITIONAL EPA NAMEPLATE
SERVICE METER POSITION
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR

CONTENTS

SAFETY
IMPORTANT SAFETY INFORMATION
SAFETY LABELS
POSITION FOR ATTACHING SAFETY LABELS
SAFETY LABELS
PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
FOR SAFE OPERATION
KNOW YOUR EQUIPMENT
PREPARE FOR SAFE OPERATION
CLOTHING AND PERSONAL PROTECTIVE ITEMS
FIRE EXTINGUISHER AND FIRST AID KIT
KEEP THE MACHINE CLEAN
IF ABNORMALITIES ARE FOUND
HANDRAILS AND STEPS
MOUNTING AND DISMOUNTING
INSIDE OPERATOR'S COMPARTMENT
PRECAUTIONS WHEN STANDING UP FROM OPERATOR'S SEAT
PRECAUTIONS WHEN LEAVING THE MACHINE
EMERGENCY ESCAPE FROM OPERATOR'S CAB
FIRE PREVENTION
ACTION IF FIRE OCCURS
BATTERY HAZARD PREVENTION
PRECAUTIONS RELATED TO VENTILATION OF EXHAUST GAS
BE CAREFUL ABOUT ASBESTOS DUST
PRECAUTIONS DURING OPERATION
EXAMINATION AND CONFIRMATION OF WORKSITE
WORKING ON LOOSE GROUND
DO NOT GO NEAR HIGH-VOLTAGE CABLES
ENSURE GOOD VISIBILTY
CONFIRMATION OF MARK
PRECAUTION FOR WARNING TAG
CHECK BEFORE STARTING ENGINE,ADJUST
PRECAUTIONS WHEN STARTING
STARTING WITH BOOSTER CABLES
CHECK BEFORE STARTING OPERATION
PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE
PRECAUTIONS WHEN TRAVELING
PRECAUTIONS FOR ACCUMULATED SNOW, AND ICE
SHIPPING
WHEN TOWING
PRECAUTIONS FOR MAINTENANCE
UNAUTHORIZED MODIFICATION
WARNING TAG
KEEP WORK PLACE FOR MAINTENANCE CLEAN AND TIDY
REPAIR WELDING
USE CAUTION WHEN FUELING
PERSONAL MAINTENANCE
PROPER TOOLS
SELECTION WORK PLACE FOR MAINTENANCE
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
TWO WORKERS FOR INSPECTION AND MAINTENANCE WHEN ENGINE IS RUNNING
WORK UNDER THE MACHINE
PRECAUTIONS WHEN USING HAMMER
PREVENTION BURNS FROM HOT WATER
PREVENTION BURNS FROM HOT OIL
COMPRESSED AIR
HANDLING HIGH-PRESSURE HOSES, PIPING
PRECAUTIONS WITH HIGH-PRESSURE OIL
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
DO NOT DISASSEMBLE RECOIL SPRING
ACCUMULATOR
MAINTENANCE OF AIR CONDITIONER
WASTE MATERIALS
PRECAUTIONS FOR MACHINE
PRECAUTIONS WHEN USING ROPS(Roll Over Protective Structure)

OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
FRONT PANEL
SWITCHES
CONTROL LEVERS AND PEDALS
FUSE
CIRCUIT BREAKER FOR MAIN POWER SUPPLY
CIRCUIT BREAKER
ELECTRIC POWER TAKE-OUT ADAPTER
DOOR - OPEN LOCK
SASH GLASS INTERMEDIATE LOCK
DOOR POCKET
ASHTRAY
TOOL BOX
CAR STEREO, HANDLING
AIR CONDITIONER, HANDLING
HANDLING HEATER
EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER
OPERATION
CHECK BEFORE STARTING ENGINE, ADJUST
STARTING ENGINE
OPERATIONS AND CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
MACHINE OPERATION
SHIFTING GEARS
SHIFTING BETWEEN FORWARD AND REVERSE
STEERING MACHINE
PRECAUTIONS FOR OPERATION
WORK POSSIBLE USING BULLDOZER
ADJUSTING POSTURE OF WORK EQUIPMENT
PARKING MACHINE
CHECK AFTER FINISHING WORK
LOCKING
TIPS FOR LONGER UNDERCARRIAGE LIFE
TRANSPORTATION
TRANSPORTATION MEANS
REMOVING CAB
INSTALLATION OF CAB
INSTALLATION OF ROPS
LOADING, UNLOADING WORK
METHOD OF LIFTING MACHINE
PRECAUTIONS FOR TRANSPORTATION
TRAVELING ON ROADS
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
METHOD OF TOWING MACHINE
IF BATTERY IS DISCHARGED
OTHER TROUBLE

MAINTENANCE
GUIDE TO MAINTENANCE
OUTLINE OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
RELATING TO ELECTRIC SYSTEM
HANDLING HYDRAULIC SYSTEM
WEAR PARTS LIST
WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
REPLACE POWER TRAIN OIL FILTER ELEMENT
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT AND CLEAN HYDRAULIC TANK STRAINER
CHANGE OIL IN FINAL DRIVE CASE
WHEN REQUIRED
CLEAN INSIDE OF COOLING SYSTEM
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
CHECK TRACK SHOE TENSION, ADJUST
CHECK AND TIGHTEN TRACK SHOE BOLTS
ADJUST IDLER CLEARANCE
REVERSE AND REPLACE END BITS AND CUTTING EDGES
CLEANING AND INSPECTION OF FINS OF RADIATOR, OIL COOLER AND AFTER COOLER
CLEAN FUEL TANK STRAINER
CLEAN STEERING CLUTCH CASE BREATHER
CHECK UNDERCARRIAGE OIL
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)
CHECK, ADJUST AIR CONDITIONER
GREASE DOOR HINGE
CHECK DOOR LATCH
CHECK DOOR LOCK STRIKER
REPLACE DOOR DAMPER
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
REPLACE WIPER BLADE
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM
LUBRICATING
CHECK BEFORE STARTING
EVERY 250 HOURS SERVICE
LUBRICATING
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST
CHECK LEVEL OF BATTERY ELECTROLYTE
CHECK BRAKE PERFORMANCE
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
EVERY 500 HOURS SERVICE
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
REPLACE FUEL PRE-FILTER CARTRIDGE
REPLACE POWER TRAIN OIL FILTER ELEMENT
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
REPLACE HYDRAULIC TANK BREATHER ELEMENT
EVERY 1000 HOURS SERVICE
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)
CHANGE OIL IN FINAL DRIVE CASE
CHECK, CLEAN FUEL STRAINER
REPLACE FUEL MAIN FILTER CARTRIDGE
INSPECTION OF CLAMPS FOR HOSES BETWEEN AIR CLEANER AND TURBOCHARGER, THOSE BETWEEN TURBOCHARGER AND AFTER-COOLER AND THOSE BETWEEN AFTER-COOLER AND ENGINE
REPLACE CORROSION RESISTOR CARTRIDGE
EVERY 2000 HOURS SERVICE
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT AND CLEAN HYDRAULIC TANK STRAINER
CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER
CHECK PIVOT BEARING OIL LEVEL, ADD OIL
CHECKING CHARGE PRESSURE OF NITROGEN GAS IN ACCUMULATOR (FOR CONTROL CIRCUIT)
CHECK ENGINE VALVE CLEARANCE, ADJUST
EVERY 4000 HOURS SERVICE
REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)
CHECK WATER PUMP
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER
CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)
EVERY 8000 HOURS SERVICE
REPLACE HIGH-PRESSURE PIPING CLAMPS
REPLACE FUEL SPLAY PREVENTION CAPS

SPECIFICATIONS
SPECIFICATIONS

ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
SELECTION OF TRACK SHOE
METHOD OF SELECTING SHOES
PROCEDURE FOR SELECTING RIPPER POINT
CAP WITH LOCK, HANDLING
METHOD OF OPENING AND CLOSING CAP WITH LOCK
HANDLING TRIMMING DOZER
GENERAL VIEW
EXPLANATION OF COMPONENTS
MAINTENANCE
EVERY 250 HOURS SERVICE
LUBRICATING
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
EVERY 2000 HOURS SERVICE
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT AND CLEAN HYDRAULIC TANK STRAINER
SPECIFICATIONS

INDEX

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