This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the D87E-2, D87P-2 Komatsu Crawler Dozer. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.
APPLICABLE MODELS :
Komatsu D87E-2 Crawler Dozer Serial Numbers : P090001 and up
Komatsu D87P-2 Crawler Dozer Serial Numbers : P092001 and up
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Product Code : CEAM007302 Total Pages : 238
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.
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COVER INTRODUCTION FORWARD SAFETY INFORMATION INTRODUCTION INTENDED USE FEATURES BREAKING IN THE MACHINE LOCATION OF PLATES, TABLE TO ENTER P.I.N. AND DISTRIBUTOR P.I.N. PLATE LOCATION ENGINE SERIAL NO. PLATE LOCATION TABLE TO ENTER NUMBERS AND DISTRIBUTOR ENGINE SERIAL NO. PLATE LOCATION
TABLE OF CONTENTS
SAFETY WARNING LABELS GENERAL PRECAUTIONS SAFETY RULES SAFETY FEATURES UNAUTHORIZED MODIFICATION CLOTHING AND PERSONAL PROTECTIVE ITEMS ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT MOUNTING AND DISMOUNTING FIRE PREVENTION FOR FUEL AND OIL CRUSHING OR CUTTING PREVENTION PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES ASBESTOS DUST HAZARD PREVENTION FIRE EXTINGUISHER AND FIRST AID KIT PRECAUTIONS FOR ATTACHMENTS PRECAUTIONS FOR ROPS PRECAUTIONS DURING OPERATION BEFORE STARTING ENGINE SAFETY AT WORK SITE FIRE PREVENTION IN OPERATOR’S COMPARTMENT VENTILATION FOR ENCLOSED AREAS PRECAUTIONS FOR MIRROR AND LIGHTS OPERATING MACHINE WHEN STARTING ENGINE PRECAUTIONS WHEN MOVING FORWARD OR BACKWARD VISIBILITY TRAVELING ON SLOPES OPERATE CAREFULLY ON SNOW WORKING ON LOOSE GROUND PARKING THE MACHINE TRANSPORTATION LOADING AND UNLOADING SHIPPING BATTERY BATTERY HAZARD PREVENTION STARTING WITH BOOSTER CABLES TOWING PRECAUTIONS FOR MAINTENANCE BEFORE CARRYING OUT MAINTENANCE WARNING TAG PROPER TOOLS STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE RULES TO FOLLOW WHEN ADDING FUEL OR OIL PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS RADIATOR COOLANT LEVEL USE OF LIGHTING OPENING AND CLOSING ENGINE SIDE DOORS DURING MAINTENANCE PERSONNEL ATTACHMENTS WORK UNDER THE MACHINE KEEP THE MACHINE CLEAN HANDLING HIGH PRESSURE HOSES PRECAUTION WITH BATTERY PRECAUTION WITH HIGH PRESSURE OIL PRECAUTION WHEN CARRYING OUT MAINTENANCE AT HIGH TEMPERATURE OR PRESSURE PRECAUTION WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION ROTATING FAN AND BELT WASTE MATERIALS
OPERATION GENERAL VIEW OF MACHINE VIEWS OF CONTROLS AND GAUGES VIEWS OF CONTROLS AND GAUGES UNIVERSAL SYMBOLS EXPLANATIONS OF COMPONENTS GENERAL GAUGES AND WARNING LIGHTS FUEL GAUGE ENGINE COOLANT WARNING LIGHT ENGINE COOLANT TEMPERATURE WARNING LIGHT ENGINE OIL PRESSURE WARNING LIGHT AIR CLEANER SERVICE LIGHT TRANSMISSION OIL FILTER WARNING LIGHT TORQUE CONVERTER TEMPERATURE WARNING LIGHT DRIVE TRAIN OIL PRESSURE WARNING LIGHT EQUIPMENT FILTER WARNING LIGHT ENGINE COOLANT TEMPERATURE GAUGE DRIVE TRAIN OIL TEMPERATURE GAUGE VOLTMETER ENGINE OIL PRESSURE GAUGE HOURMETER VISUAL WARNING ALARM AUDIO WARNING ALARM GEAR INDICATOR AUDIO WARNING ALARM SWITCHES KEY START SWITCH WORK LIGHT SWITCH GRID HEATER TIMER SWITCH GRID HEATER INDICATOR HORN SWITCH ELECTRICAL SYSTEM MASTER SWITCH SEAT, SEAT BELT AND ARM RESTS SEAT SEAT BELT ARM REST FUEL CONTROL LEVER CONTROL LEVERS FUEL CONTROL LEVER SAFETY LOCK LEVER TRANSMISSION LEVER STEERING LEVERS BLADE CONTROL LEVER TRANSMISSION/STEERING LEVER Forward and Reverse Motion Range Gear Selection Pivot Turns and Modulated Turns High or Low Steering Range and Power Turns RIPPER CONTROL LEVER CAB CONTROLS Outer Door Handle PEDALS BRAKE PEDAL DECELERATOR PEDAL BRAKE PEDAL LOCK LEFT FOOT REST LOCKING CAP OPENING LOCKING OPERATION CHECKS BEFORE STARTING ENGINE GROUND LEVEL INSPECTION CHECK BEFORE STARTING OPERATIONS AND CHECKS BEFORE STARTING ENGINE STARTING ENGINE NORMAL STARTING COLD WEATHER STARTING OPERATIONS AND CHECKS AFTER ENGINE STARTS NORMAL OPERATION NORMAL OPERATION COLD OPERATION COLD OPERATION MOVING THE MACHINE SHIFTING THE TRANSMISSION CONVERTER OVERHEATING STEERING THE MACHINE DOWNGRADE OPERATION OPERATING OVER AN OBSTRUCTION ATTACHING TOWED EQUIPMENT STOPPING THE MACHINE PRECAUTIONS FOR OPERATION PERMISSIBLE WATER DEPTH WHEN TRAVELING UP OR DOWN HILLS ON SLOPES PARKING THE MACHINE CHECK AFTER FINISHING WORK STOPPING THE ENGINE CHECKS AFTER STOPPING ENGINE LOCKING LEFT SIDE RIGHT SIDE WORK POSSIBLE USING MOUNTED EQUIPMENT DOZING SMOOTHING CUTTING INTO HARD/FROZEN GROUND OR DITCHING FELLING TREES, REMOVING STUMPS MOUNTED EQUIPMENT SEMI U DOZER - D87E-2 GENERAL BLADE TILT PITCHING THE BLADE STRAIGHT ANGLE DOZER - D87E-2 ANGLING BLADE TILTING THE BLADE LEVELLING BLADE STRAIGHT DOZER - D87P-2 GENERAL BLADE TILT PITCHING THE BLADE RIPPER TIPS FOR LONGER UNDERCARRIAGE LIFE OPERATION METHOD INSPECTION AND ADJUSTMENT INSPECTION AND REPAIR UTILITY BOX TRANSPORTATION LOADING, UNLOADING THE MACHINE LIFTING THE MACHINE SECURING THE MACHINE PRECAUTIONS COLD WEATHER OPERATIONS PRECAUTIONS FOR LOW TEMPERATURE FUEL AND LUBRICANTS COOLANT BATTERY AFTER COMPLETION OF WORK AFTER COLD WEATHER LONG TERM STORAGE BEFORE STORAGE DURING STORAGE AFTER STORAGE TROUBLESHOOTING AFTER RUNNING OUT OF FUEL IF BATTERY IS DISCHARGED STARTING ENGINE WITH BOOSTER CABLE OTHER TROUBLE ELECTRICAL SYSTEM CHASSIS ENGINE METHODS OF TOWING MACHINE
MAINTENANCE GUIDES TO MAINTENANCE OUTLINES OF SERVICE OUTLINE OF OIL, FUEL, COOLANT OIL FUEL COOLANT GREASE STORING OIL AND FUEL FILTERS RELATING TO ELECTRICAL SYSTEM WEAR PARTS LIST USE OF FUEL, COOLANT AND LUBRICANTS PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS ABBREVIATIONS ENGINE OIL SPECIFICATIONS NORMAL OPERATION ARCTIC OPERATION DRIVE TRAIN OIL SPECIFICATIONS TRACK FRONT IDLER, TRACK ROLLER, TOP IDLER OIL SPECIFICATIONS EQUIPMENT SYSTEM OIL SPECIFICATIONS FINAL DRIVE OIL OR PIVOT SHAFT HOUSING SPECIFICATIONS COOLING SYSTEM GENERAL WATER ANTIFREEZE INHIBITORS/CONDITIONERS FUEL SYSTEM GENERAL DIESEL FUEL SPECIFICATIONS STANDARD TIGHTENING TORQUES INTRODUCTION OF NECESSARY TOOLS BOLT IDENTIFICATION CHART GRADE 5 AND 8 NON?PHOSPHATE COATED HARDWARE GRADE 8 PHOSPHATE COATED HARDWARE STANDARD METRIC FASTENERS HYDRAULIC TUBES AND FITTINGS HOSE CLAMPS SPLIT FLANGE CONNECTIONS PERIODIC REPLACEMENT OF CRITICAL PARTS MAINTENANCE SCHEDULE CHART SERVICE PROCEDURE INITIAL 10 HOURS SERVICE BLADE CUTTING EDGE HARDWARE TRACK SHOE BOLT TORQUE TRUNNION HARDWARE EVERY 10 HOURS SERVICE CHECK RADIATOR COOLANT LEVEL CHECK ENGINE CRANKCASE OIL LEVEL CHECK OIL LEVEL IN HYDRAULIC TANK FILL FUEL TANK CAB GLASS FRONT AND REAR WORK LIGHT INSTRUMENT PANEL WINDOW WASHER RESERVOIR AIR CLEANER CAP DRIVE BELTS AND FAN GROUND LEVEL INSPECTION INSTRUMENTS AND WARNING LIGHTS EVERY 50 HOURS SERVICE CHECK OIL LEVEL IN DRIVE TRAIN RADIATOR CORE CHECK AND ADJUST TRACK TENSION LUBRICATION INITIAL 250 HOURS SERVICE DRIVE TRAIN PRESSURE FILTER CHANGE DRIVE TRAIN SYSTEM OIL DRIVE TRAIN SUCTION STRAINER EQUIPMENT SYSTEM PILOT FILTER EQUIPMENT SYSTEM RETURN FILTER CHANGE EQUIPMENT SYSTEM OIL REPLACE FUEL FILTER CARTRIDGE ENGINE VALVE CLEARANCE EVERY 250 HOURS SERVICE ENGINE FAN AND ALTERNATOR BELT LUBRICATION REVERSIBLE FAN CHANGE ENGINE CRANKCASE OIL AND FILTER EVERY 500 HOURS SERVICE REPLACE FUEL FILTER CARTRIDGE PIVOT SHAFT HOUSING OIL LEVEL DRIVE TRAIN SUCTION STRAINER TRANSMISSION SCAVENGER SUCTION STRAINER EVERY 1000 HOURS SERVICE BATTERIES AND TERMINALS CHANGE DRIVE TRAIN SYSTEM OIL DRIVE TRAIN PRESSURE FILTER REPLACE DRIVE TRAIN SYSTEM BREATHER DRAIN, FLUSH AND REFILL FINAL DRIVE OIL EQUIPMENT SYSTEM RETURN FILTER CLEAN HYDRAULIC RESERVOIR RELIEF VALVE LUBRICATE GIMBAL TUBE REPLACE CORROSION RESISTOR CARTRIDGE EVERY 2000 HOURS SERVICE EQUIPMENT SYSTEM PILOT FILTER CHANGE EQUIPMENT SYSTEM OIL CLEAN ENGINE BREATHER ELEMENT ENGINE VALVE CLEARANCE CLEAN, CHECK TURBOCHARGER CHECK ALTERNATOR, STARTING MOTOR CHECK VIBRATION DAMPER EVERY 4000 HOURS SERVICE CHECK WATER PUMP WHEN REQUIRED CLEAN AIR CLEANER ELEMENTS FUEL TANK FILLER STRAINER CAB FRESH AIR FILTER DRAIN FUEL TANK SEDIMENT BOWL PILOT VALVE PLATE SURFACE LUBRICATION LINKAGE LUBRICATION LINKAGE LUBRICATION WEAR OF UNDERCARRIAGE COMPONENTS SOCKETS AND DIAGONAL STRUT ELECTRICAL SYSTEM SEAT BELT ROPS MOUNTING BOLT TORQUE TRACK SHOE BOLT TORQUE BLADE CUTTING EDGES AND END BIT BOLT TORQUE TRUNNION HARDWARE CUTTING EDGE AND END BIT WEAR RIPPER POINTS FOR WEAR HYDRAULIC RESERVOIR STRAINERS DRAIN, FLUSH AND REFILL COOLING SYSTEM TRANSMISSION SCAVENGER SCREEN CHECKING TENSION OF COMPRESSOR BELT ELECTRIC INTAKE AIR HEATER GREASE CAB DOOR HINGES CHECK WIPER BLADES
SPECIFICATIONS SPECIFICATIONS AND DIMENSIONS SPECIFICATIONS D87E-2 DIMENSIONS SEMI U DOZER STRAIGHT ANGLE DOZER D87P-2 DIMENSIONS STRAIGHT DOZER
OPTIONS, ATTACHMENTS PRECAUTIONS RELATED TO SAFETY