Komatsu D87E-2, D87P-2 Crawler Dozer Operation & Maintenance Manual - CEAM007302

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the D87E-2, D87P-2 Komatsu Crawler Dozer. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu D87E-2 Crawler Dozer
Serial Numbers : P090001 and up

Komatsu D87P-2 Crawler Dozer
Serial Numbers : P092001 and up


TABLE OF CONTENTS :

- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- OPTIONS, ATTACHMENTS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : CEAM007302
Total Pages : 238


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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COVER
INTRODUCTION
FORWARD
SAFETY INFORMATION
INTRODUCTION
INTENDED USE
FEATURES
BREAKING IN THE MACHINE
LOCATION OF PLATES, TABLE TO ENTER P.I.N. AND DISTRIBUTOR
P.I.N. PLATE LOCATION
ENGINE SERIAL NO. PLATE LOCATION
TABLE TO ENTER NUMBERS AND DISTRIBUTOR
ENGINE SERIAL NO. PLATE LOCATION

TABLE OF CONTENTS

SAFETY
WARNING LABELS
GENERAL PRECAUTIONS
SAFETY RULES
SAFETY FEATURES
UNAUTHORIZED MODIFICATION
CLOTHING AND PERSONAL PROTECTIVE ITEMS
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
MOUNTING AND DISMOUNTING
FIRE PREVENTION FOR FUEL AND OIL
CRUSHING OR CUTTING PREVENTION
PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES
ASBESTOS DUST HAZARD PREVENTION
FIRE EXTINGUISHER AND FIRST AID KIT
PRECAUTIONS FOR ATTACHMENTS
PRECAUTIONS FOR ROPS
PRECAUTIONS DURING OPERATION
BEFORE STARTING ENGINE
SAFETY AT WORK SITE
FIRE PREVENTION
IN OPERATOR’S COMPARTMENT
VENTILATION FOR ENCLOSED AREAS
PRECAUTIONS FOR MIRROR AND LIGHTS
OPERATING MACHINE
WHEN STARTING ENGINE
PRECAUTIONS WHEN MOVING FORWARD OR BACKWARD
VISIBILITY
TRAVELING ON SLOPES
OPERATE CAREFULLY ON SNOW
WORKING ON LOOSE GROUND
PARKING THE MACHINE
TRANSPORTATION
LOADING AND UNLOADING
SHIPPING
BATTERY
BATTERY HAZARD PREVENTION
STARTING WITH BOOSTER CABLES
TOWING
PRECAUTIONS FOR MAINTENANCE
BEFORE CARRYING OUT MAINTENANCE
WARNING TAG
PROPER TOOLS
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
RULES TO FOLLOW WHEN ADDING FUEL OR OIL
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
RADIATOR COOLANT LEVEL
USE OF LIGHTING
OPENING AND CLOSING ENGINE SIDE DOORS
DURING MAINTENANCE
PERSONNEL
ATTACHMENTS
WORK UNDER THE MACHINE
KEEP THE MACHINE CLEAN
HANDLING HIGH PRESSURE HOSES
PRECAUTION WITH BATTERY
PRECAUTION WITH HIGH PRESSURE OIL
PRECAUTION WHEN CARRYING OUT MAINTENANCE AT HIGH TEMPERATURE OR PRESSURE
PRECAUTION WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION
ROTATING FAN AND BELT
WASTE MATERIALS

OPERATION
GENERAL
VIEW OF MACHINE
VIEWS OF CONTROLS AND GAUGES
VIEWS OF CONTROLS AND GAUGES
UNIVERSAL SYMBOLS
EXPLANATIONS OF COMPONENTS
GENERAL
GAUGES AND WARNING LIGHTS
FUEL GAUGE
ENGINE COOLANT WARNING LIGHT
ENGINE COOLANT TEMPERATURE WARNING LIGHT
ENGINE OIL PRESSURE WARNING LIGHT
AIR CLEANER SERVICE LIGHT
TRANSMISSION OIL FILTER WARNING LIGHT
TORQUE CONVERTER TEMPERATURE WARNING LIGHT
DRIVE TRAIN OIL PRESSURE WARNING LIGHT
EQUIPMENT FILTER WARNING LIGHT
ENGINE COOLANT TEMPERATURE GAUGE
DRIVE TRAIN OIL TEMPERATURE GAUGE
VOLTMETER
ENGINE OIL PRESSURE GAUGE
HOURMETER
VISUAL WARNING ALARM
AUDIO WARNING ALARM
GEAR INDICATOR
AUDIO WARNING ALARM
SWITCHES
KEY START SWITCH
WORK LIGHT SWITCH
GRID HEATER TIMER SWITCH
GRID HEATER INDICATOR
HORN SWITCH
ELECTRICAL SYSTEM MASTER SWITCH
SEAT, SEAT BELT AND ARM RESTS
SEAT
SEAT BELT
ARM REST
FUEL CONTROL LEVER
CONTROL LEVERS
FUEL CONTROL LEVER
SAFETY LOCK LEVER
TRANSMISSION LEVER
STEERING LEVERS
BLADE CONTROL LEVER
TRANSMISSION/STEERING LEVER
Forward and Reverse Motion
Range Gear Selection
Pivot Turns and Modulated Turns
High or Low Steering Range and Power Turns
RIPPER CONTROL LEVER
CAB CONTROLS
Outer Door Handle
PEDALS
BRAKE PEDAL
DECELERATOR PEDAL
BRAKE PEDAL LOCK
LEFT FOOT REST
LOCKING CAP
OPENING
LOCKING
OPERATION
CHECKS BEFORE STARTING ENGINE
GROUND LEVEL INSPECTION
CHECK BEFORE STARTING
OPERATIONS AND CHECKS BEFORE STARTING ENGINE
STARTING ENGINE
NORMAL STARTING
COLD WEATHER STARTING
OPERATIONS AND CHECKS AFTER ENGINE STARTS
NORMAL OPERATION
NORMAL OPERATION
COLD OPERATION
COLD OPERATION
MOVING THE MACHINE
SHIFTING THE TRANSMISSION
CONVERTER OVERHEATING
STEERING THE MACHINE
DOWNGRADE OPERATION
OPERATING OVER AN OBSTRUCTION
ATTACHING TOWED EQUIPMENT
STOPPING THE MACHINE
PRECAUTIONS FOR OPERATION
PERMISSIBLE WATER DEPTH
WHEN TRAVELING UP OR DOWN HILLS
ON SLOPES
PARKING THE MACHINE
CHECK AFTER FINISHING WORK
STOPPING THE ENGINE
CHECKS AFTER STOPPING ENGINE
LOCKING
LEFT SIDE
RIGHT SIDE
WORK POSSIBLE USING MOUNTED EQUIPMENT
DOZING
SMOOTHING
CUTTING INTO HARD/FROZEN GROUND OR DITCHING
FELLING TREES, REMOVING STUMPS
MOUNTED EQUIPMENT
SEMI U DOZER - D87E-2
GENERAL
BLADE TILT
PITCHING THE BLADE
STRAIGHT ANGLE DOZER - D87E-2
ANGLING BLADE
TILTING THE BLADE
LEVELLING BLADE
STRAIGHT DOZER - D87P-2
GENERAL
BLADE TILT
PITCHING THE BLADE
RIPPER
TIPS FOR LONGER UNDERCARRIAGE LIFE
OPERATION METHOD
INSPECTION AND ADJUSTMENT
INSPECTION AND REPAIR
UTILITY BOX
TRANSPORTATION
LOADING, UNLOADING THE MACHINE
LIFTING THE MACHINE
SECURING THE MACHINE
PRECAUTIONS
COLD WEATHER OPERATIONS
PRECAUTIONS FOR LOW TEMPERATURE
FUEL AND LUBRICANTS
COOLANT
BATTERY
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
IF BATTERY IS DISCHARGED
STARTING ENGINE WITH BOOSTER CABLE
OTHER TROUBLE
ELECTRICAL SYSTEM
CHASSIS
ENGINE
METHODS OF TOWING MACHINE

MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINES OF SERVICE
OUTLINE OF OIL, FUEL, COOLANT
OIL
FUEL
COOLANT
GREASE
STORING OIL AND FUEL
FILTERS
RELATING TO ELECTRICAL SYSTEM
WEAR PARTS LIST
USE OF FUEL, COOLANT AND LUBRICANTS
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
ABBREVIATIONS
ENGINE OIL SPECIFICATIONS
NORMAL OPERATION
ARCTIC OPERATION
DRIVE TRAIN OIL SPECIFICATIONS
TRACK FRONT IDLER, TRACK ROLLER, TOP IDLER OIL SPECIFICATIONS
EQUIPMENT SYSTEM OIL SPECIFICATIONS
FINAL DRIVE OIL OR PIVOT SHAFT HOUSING SPECIFICATIONS
COOLING SYSTEM
GENERAL
WATER
ANTIFREEZE
INHIBITORS/CONDITIONERS
FUEL SYSTEM
GENERAL
DIESEL FUEL SPECIFICATIONS
STANDARD TIGHTENING TORQUES
INTRODUCTION OF NECESSARY TOOLS
BOLT IDENTIFICATION CHART
GRADE 5 AND 8 NON?PHOSPHATE COATED HARDWARE
GRADE 8 PHOSPHATE COATED HARDWARE
STANDARD METRIC FASTENERS
HYDRAULIC TUBES AND FITTINGS
HOSE CLAMPS
SPLIT FLANGE CONNECTIONS
PERIODIC REPLACEMENT OF CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
INITIAL 10 HOURS SERVICE
BLADE CUTTING EDGE HARDWARE
TRACK SHOE BOLT TORQUE
TRUNNION HARDWARE
EVERY 10 HOURS SERVICE
CHECK RADIATOR COOLANT LEVEL
CHECK ENGINE CRANKCASE OIL LEVEL
CHECK OIL LEVEL IN HYDRAULIC TANK
FILL FUEL TANK
CAB GLASS
FRONT AND REAR WORK LIGHT
INSTRUMENT PANEL
WINDOW WASHER RESERVOIR
AIR CLEANER CAP
DRIVE BELTS AND FAN
GROUND LEVEL INSPECTION
INSTRUMENTS AND WARNING LIGHTS
EVERY 50 HOURS SERVICE
CHECK OIL LEVEL IN DRIVE TRAIN
RADIATOR CORE
CHECK AND ADJUST TRACK TENSION
LUBRICATION
INITIAL 250 HOURS SERVICE
DRIVE TRAIN PRESSURE FILTER
CHANGE DRIVE TRAIN SYSTEM OIL
DRIVE TRAIN SUCTION STRAINER
EQUIPMENT SYSTEM PILOT FILTER
EQUIPMENT SYSTEM RETURN FILTER
CHANGE EQUIPMENT SYSTEM OIL
REPLACE FUEL FILTER CARTRIDGE
ENGINE VALVE CLEARANCE
EVERY 250 HOURS SERVICE
ENGINE FAN AND ALTERNATOR BELT
LUBRICATION
REVERSIBLE FAN
CHANGE ENGINE CRANKCASE OIL AND FILTER
EVERY 500 HOURS SERVICE
REPLACE FUEL FILTER CARTRIDGE
PIVOT SHAFT HOUSING OIL LEVEL
DRIVE TRAIN SUCTION STRAINER
TRANSMISSION SCAVENGER SUCTION STRAINER
EVERY 1000 HOURS SERVICE
BATTERIES AND TERMINALS
CHANGE DRIVE TRAIN SYSTEM OIL
DRIVE TRAIN PRESSURE FILTER
REPLACE DRIVE TRAIN SYSTEM BREATHER
DRAIN, FLUSH AND REFILL FINAL DRIVE OIL
EQUIPMENT SYSTEM RETURN FILTER
CLEAN HYDRAULIC RESERVOIR RELIEF VALVE
LUBRICATE GIMBAL TUBE
REPLACE CORROSION RESISTOR CARTRIDGE
EVERY 2000 HOURS SERVICE
EQUIPMENT SYSTEM PILOT FILTER
CHANGE EQUIPMENT SYSTEM OIL
CLEAN ENGINE BREATHER ELEMENT
ENGINE VALVE CLEARANCE
CLEAN, CHECK TURBOCHARGER
CHECK ALTERNATOR, STARTING MOTOR
CHECK VIBRATION DAMPER
EVERY 4000 HOURS SERVICE
CHECK WATER PUMP
WHEN REQUIRED
CLEAN AIR CLEANER ELEMENTS
FUEL TANK FILLER STRAINER
CAB FRESH AIR FILTER
DRAIN FUEL TANK SEDIMENT BOWL
PILOT VALVE PLATE SURFACE LUBRICATION
LINKAGE LUBRICATION
LINKAGE LUBRICATION
WEAR OF UNDERCARRIAGE COMPONENTS
SOCKETS AND DIAGONAL STRUT
ELECTRICAL SYSTEM
SEAT BELT
ROPS MOUNTING BOLT TORQUE
TRACK SHOE BOLT TORQUE
BLADE CUTTING EDGES AND END BIT BOLT TORQUE
TRUNNION HARDWARE
CUTTING EDGE AND END BIT WEAR
RIPPER POINTS FOR WEAR
HYDRAULIC RESERVOIR STRAINERS
DRAIN, FLUSH AND REFILL COOLING SYSTEM
TRANSMISSION SCAVENGER SCREEN
CHECKING TENSION OF COMPRESSOR BELT
ELECTRIC INTAKE AIR HEATER
GREASE CAB DOOR HINGES
CHECK WIPER BLADES

SPECIFICATIONS
SPECIFICATIONS AND DIMENSIONS
SPECIFICATIONS
D87E-2 DIMENSIONS
SEMI U DOZER
STRAIGHT ANGLE DOZER
D87P-2 DIMENSIONS
STRAIGHT DOZER

OPTIONS, ATTACHMENTS
PRECAUTIONS RELATED TO SAFETY

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