Komatsu GD825A-2 Motor Grader Operation & Maintenance Manual (12503 and up) - TEN00334-00

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the GD825A-2 Komatsu Motor Grader (SN: 12503 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu GD825A-2
Serial Numbers : 12503 and up


TABLE OF CONTENTS :

- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- OPTIONS, ATTACHMENTS
- INDEX


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : TEN00334-00
Total Pages : 267


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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COVER
FOREWORD
FOREWORD
SAFETY INFORMATION
INTENDED USE
DIRECTIONS OF MACHINE
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
ENGINE SERIAL NO. PLATE POSITION
SERVICE METER POSITION
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
CONTENTS

SAFETY
SAFETY INFORMATION
SAFETY LABELS
POSITION FOR ATTACHING SAFETY LABELS
SAFETY LABELS
GENERAL PRECAUTIONS
PRECAUTIONS DURING OPERATION
STARTING ENGINE
OPERATION
TRANSPORTATION
BATTERY
TOWING
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS WITH TIRES

OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
MONITOR PANEL
METERS AND LAMPS
SWITCHES
CONTROL LEVERS, PEDALS
DUST INDICATOR
ARTICULATE LOCK PIN
FUSE BOX
OPERATOR'S CAB LIFT MECHANISM
BACKUP ALARM
FRONT GLASS
TOOL BAG
STORAGE BOX
QUICK-FILL FUEL FILLER
OPERATION
CHECK BEFORE STARTING ENGINE
STARTING ENGINE
OPERATIONS, CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
CHECK AFTER STOPPING ENGINE
TRAVELING POSTURE FOR MACHINE
MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING
TURNING MACHINE
OPERATING WORK EQUIPMENT
WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER
PRECAUTIONS WHEN OPERATION
ADJUSTING WORK EQUIPMENT POSTURE
PARKING MACHINE
CHECKS AFTER COMPLETION OF OPERATION
LOCKING
HANDLING THE TIRES
HANDLING BLADE ACCUMULATOR
HANDLING BLADE FLOAT
TRANSPORTATION
LOADING, UNLOADING WORK
PRECAUTIONS FOR LOADING
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
CAUTIONS AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
WHEN LEANING PIPING IS DAMAGED
TOWING THE MACHINE
IF BATTERY IS DISCHARGED
OTHER TROUBLE
TRANSMISSION CONTROLLER

MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINES OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
RELATING TO ELECTRIC SYSTEM
WEAR PARTS
WEAR PARTS LIST
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF CRITICAL PARTS
CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE (only after the first 250 hours)
WHEN REQUIRED
CHECK BEFORE STARTING
EVERY 50 HOURS SERVICE
EVERY 250 HOURS SERVICE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE

SPECIFICATIONS
SPECIFICATIONS

ATTACHMENTS, OPTIONS
HANDLING EMERGENCY STEERING DEVICE
CHECKING
AIR CONDITIONER
LOCATIONS AND FUNCTIONS OF CONTROL PANEL
METHOD OF OPERATION
PRECAUTIONS WHEN USING
HANDLING AIR-SUSPENSION SEAT
ADJUST OPERATOR'S SEAT

INDEX

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