Komatsu HD1500-7 Dump Truck Operation & Maintenance Manual (A30001-A30048) - CEAM019202

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Komatsu Dump Truck HD1500 (SN: A30001-A30048). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu HD1500-7
Serial Numbers :A30001 - A30048
With SDA12V160 Engine


TABLE OF CONTENTS :

SECTION 10 - FOREWORD
SECTION 12 - STANDARD TABLES
SECTION 20 - SAFETY
SECTION 22 - WARNINGS AND CAUTIONS
SECTION 30 - OPERATING INSTRUCTIONS
SECTION 32 - OPERATOR CAB AND CONTROLS
SECTION 40 - LUBRICATION AND SERVICE
SECTION 42 - AUTOMATIC LUBRICATION SYSTEM
SECTION 50 - MAJOR COMPONENTS AND SPECIFICATIONS
SECTION 60 - VEHICLE HEALTH MONITORING SYSTEM (VHMS)
SECTION 70 - AM/FM RADIO / CD PLAYER


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : CEAM019202
Total Pages : 161


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

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COVER
SECTION 10 - FOREWORD
ALERTS PAGE
TABLE OF CONTENTS
TRUCK MODEL ILLUSTRATION
ABOUT THIS MANUAL
SECTION 12 - STANDARD TABLES

SECTION 20 - SAFETY
SAFETY
Safety Rules
Safety Features
Clothing And Personal Items
Unauthorized Modification
Leaving The Operator’s Seat
Mounting And Dismounting
Fire Prevention For Fuel And Oil
Precautions With High Temperature Fluids
Asbestos Dust Hazard Prevention
Prevention Of Injury By Work Equipment
Fire Extinguisher And First Aid Kit
Precautions For ROPS
Precautions For Attachments
HAUL ROADS
PRECAUTIONS DURING OPERATION
BEFORE STARTING THE ENGINE
Fire Prevention
Preparing For Operation
Ventilation In Enclosed Areas
In Operator’s Cab - Before Starting The Engine
Mirrors, Windows, And Lights
OPERATING THE MACHINE
When Starting The Engine
Precautions For Starting Machine
Truck Operation - General
Traveling
Traveling In Reverse
Traveling On Slopes
Ensure Good Visibility
Operate Carefully On Snow
Avoid Damage To Dump Body
Driving Near High Voltage Cables
When Dumping
Working On Loose Ground
Loading The Body
Parking The Machine
TOWING
WORKING NEAR BATTERIES
Battery Hazard Prevention
Starting With Booster Cables
PRECAUTIONS FOR MAINTENANCE
BEFORE PERFORMING MAINTENANCE
Warning Tag
Proper Tools
Stopping The Engine Before Service
Securing The Dump Body
DURING MAINTENANCE
Personnel
Attachments
Working Under The Machine
Keep The Machine Clean
Rules To Follow When Adding Fuel Or Oil
Radiator Water Level
Use Of Lighting
Precautions With The Battery
Handling High Pressure Hoses
Precautions With High Pressure Oil
Precautions When Performing Maintenance Near High Temperature Or High Pressure
Rotating Fan And Belts
Waste Materials
TIRES
Handling Tires
Storing Tires After Removal
WHEN REPAIRS ARE NECESSARY
ADDITIONAL JOB SITE RULES
SECTION 22 - WARNINGS AND CAUTIONS

SECTION 30 - OPERATING INSTRUCTIONS
PREPARING FOR OPERATION
Safety Is Thinking Ahead
Walk Around Inspection
Cold Weather Heating System
ENGINE START-UP SAFETY PRACTICES
Cold Weather Starting
Jump Starting
AFTER THE ENGINE HAS STARTED
MACHINE OPERATION SAFETY PRECAUTIONS
LOADING
HAULING
RETARDER OPERATION
PASSING
DUMPING
Raising the Dump Body
Lowering The Dump Body
SAFE PARKING PROCEDURES
TURNING OFF THE ENGINE
SUDDEN LOSS OF ENGINE POWER
Secondary Steering And Braking
DISABLED TRUCK DUMPING PROCEDURE
Hookup
Raising the Body
Lowering the Body
DISABLED TRUCK STEERING AND BRAKING
TOWING
SECTION 32 - OPERATOR CAB AND CONTROLS
STEERING WHEEL AND CONTROLS
Horn Button
ARSC Set Lever
Telescoping/Tilt Wheel Lever
Multi-Function Turn Signal Lever
RETARDER CONTROL LEVER
SERVICE BRAKE PEDAL
ACCELERATOR PEDAL
INSTRUMENT PANEL
HEATER / AIR CONDITIONER CONTROLS
Fan Control Knob
Temperature Control Knob
Air Conditioning & Heater
Air Flow Directional Knob
Heater/Air Conditioner Vents
RETARDING CAPACITY CHART
RADIO SPEAKERS
AIR CLEANER VACUUM GAUGES
WARNING ALARM BUZZER
AM/FM RADIO / CD PLAYER
CENTER CONSOLE
Hoist Control Lever
Transmission Shift Lever
Parking Brake Switch
LH Window Control Switch
RH Window Control Switch
Auxiliary Power Outlets
OPERATOR SEAT
Adjustment
INSTRUMENT PANEL AND INDICATORS
UPPER RH SWITCH PANEL
Brake Lock Switch
F1 Start Switch
Hazard Warning Lights Switch
LOWER RH SWITCH PANEL
Key Switch
Ether Starting Aid Switch
ASR Cut Switch
ARSC Switch
Automatic Idle Selector Switch (AISS)
Auxiliary Brake Switch
UPPER LH SWITCH PANEL
Automatic Lubrication System Indicator
LOWER LH SWITCH PANEL
Head Light Switch
Ladder Light Switch
BackUp/Deck Light Switch
Fog Light Switch
Mode Select Switches 1 & 2
Panel Light Dimmer Switch
ELECTRONIC DISPLAY PANEL
PILOT DISPLAY ITEMS
METER DISPLAYS
CAUTION ITEMS
EMERGENCY STOP ITEMS
CHARACTER DISPLAY
ACTION CODE DISPLAYS
CHECKING FAILURE CODES
CHARACTER DISPLAY FLOW CHART
REAR ELECTRICAL COMPARTMENT
AUTOMATIC RETARD SPEED CONTROL (ARSC)
AUTOMATIC SPIN REGULATOR (ASR)

SECTION 40 - LUBRICATION AND SERVICE
RADIATOR FILL PROCEDURE
HYDRAULIC TANK SERVICE
Filling Instructions
TRANSMISSION OIL LEVEL CHECK
PERIODIC REPLACEMENT OF CRITICAL PARTS
10 HOUR (DAILY) INSPECTION
10 HOUR (DAILY) INSPECTION (continued)
250 HOUR INSPECTION
250 HOUR INSPECTION (continued)
500 HOUR INSPECTION
1000 HOUR INSPECTION
2000 HOUR INSPECTION
5000 HOUR INSPECTION
SECTION 42 - AUTOMATIC LUBRICATION SYSTEM
GENERAL DESCRIPTION
SYSTEM COMPONENTS
SYSTEM OPERATION
INJECTOR OPERATION
LUBRICANT PUMP
Pump Housing Oil Level
Pump Pressure Control
INJECTORS (SL-1 Series “H”))
Injector Specifications
Injector Adjustment
SYSTEM PRIMING
Filter Assembly
SYSTEM CHECK
Lubrication Controller Check
Lubrication Controller Operation
Lubrication Controller Components
Lubrication Controller Adjustment
SYSTEM TROUBLESHOOTING CHART
PREVENTATIVE MAINTENANCE
Daily Lubrication System Inspection
250 Hour Inspection
1000 Hour Inspection

SECTION 50 - MAJOR COMPONENTS AND SPECIFICATIONS

SECTION 60 - VEHICLE HEALTH MONITORING SYSTEM (VHMS)
VHMS DOWNLOADING
PAYLOAD METER
NORMAL OPERATION DISPLAY
EXTERNAL DISPLAY LAMPS
PREDICTED LOAD DISPLAY
CALIBRATING PLM
DATA STORED IN PAYLOAD METER
PLM DOWNLOADING
Downloading From Inside Of The Cab
Downloading From Ground Level Box
SETTING THE MACHINE ID AND OPEN ID
PAYLOAD - CYCLE DATA ITEM
ADDITIONAL FUNCTIONS
Other Settings

SECTION 70 - AM/FM RADIO / CD PLAYER
OPERATING INSTRUCTIONS
GENERAL RADIO RECEIVER FUNCTIONS
Turning On the Power
One-Hour Timer
Display
Setting a Default Display
Adjusting the Brightness of the Display
Auxiliary Mode
Adjusting the Receiver Settings
USING THE CLOCK
Setting the Clock
USING THE ALARM
Setting the Alarm
Turning the Alarm Off
Activating Snooze
Setting Alarm Volume
USING THE RADIO
Finding a Station
Setting the Presets
SATELLITE RADIO SERVICE (Optional)
Activating Satellite Radio (Optional)
USING THE WEATHERBAND
USING THE COMPACT DISC PLAYER
Playing a Compact Disc
Button Functions
PLAYING AN MP3 DISC
MP3 Format Compatibility
Root Directory
Empty Directory or Folder
No Folder
File Name Display
Pre-Programmed Playlists
Playing MP3 Files
Button Functions
TROUBLESHOOTING

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