Komatsu PC200,LC-6 , PC220,LC-6 Excel Hydraulic Excavator Operation & Maintenance Manual

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the PC200-6, PC200LC-6, PC220-6, PC220LC-6 Excel Komatsu Hydraulic Excavator. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu PC200-6 - S/N: 103534 and up
Komatsu PC200LC-6 - S/N: 103534 and up
Komatsu PC220-6 - S/N: 55729 and up
Komatsu PC220LC-6 - S/N: 55729 and up


TABLE OF CONTENTS :

1. FOREWORD
2. SAFETY INFORMATION
3. INTRODUCTION
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
5. CONTENTS

SAFETY
6. GENERAL PRECAUTIONS
7. PRECAUTIONS DURING OPERATION
8. PRECAUTIONS FOR MAINTENANCE
9. POSITION FOR ATTACHING SAFETY LABELS

OPERATION
10. GENERAL VIEW
11. EXPLANATION OF COMPONENTS
12. OPERATION
13. TRANSPORTATION
14. COLD WEATHER OPERATION
15. LONG-TERM STORAGE
16. TROUBLESHOOTING

MAINTENANCE
17. GUIDES TO MAINTENANCE
18. OUTLINES OF SERVICE
19. WEAR PARTS LIST
20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
23. MAINTENANCE SCHEDULE CHART
24. SERVICE PROCEDURE

SPECIFICATIONS
25. SPECIFICATIONS

OPTIONS,ATTACHMENTS
26. GENERAL PRECAUTIONS
27. HANDLING BUCKET WITH HOOK
28. USING SEAT BELT
29. HANDLING CAR HEATER
30. MACHINES READY FOR ATTACHMENTS
31. INTRODUCTION OF ATTACHMENTS
32. EXTENDING MACHINE SERVICE LIFE


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEAM023900P
Total Pages : 252


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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COVER
1. FOREWORD
2. SAFETY INFORMATION
3. INTRODUCTION
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
5. CONTENTS

SAFETY
6. GENERAL PRECAUTIONS
7. PRECAUTIONS DURING OPERATION
7.1 BEFORE STARTING ENGINE
7.2 AFTER STARTING ENGINE
7.3 TRANSPORTATION
7.4 BATTERY
7.5 TOWING
7.6 BUCKET WITH HOOK
8. PRECAUTIONS FOR MAINTENANCE
8.1 BEFORE CARRYING OUT MAINTENANCE
8.2 DURING MAINTENANCE
9. POSITION FOR ATTACHING SAFETY LABELS

OPERATION
10. GENERAL VIEW
10.1 GENERAL VIEW OF MACHINE
10.2 GENERAL VIEW OF CONTROLS AND GAUGES
11. EXPLANATION OF COMPONENTS
11.1 MACHINE MONITOR
11.2 SWITCHES
11.3 CONTROL LEVERS AND PEDALS
11.4 CEILING WINDOW
11.5 FRONT WINDOW
11.6 DOOR LOCK
11.7 ASHTRAY
11.8 CAP,COVER WITH LOCK
11.9 AIR CONDITIONER (MACHINES EQUIPPED WITH AIR CONDITIONER)
11.10 CAR RADIO (MACHINES EQUIPPED WITH CAR RADIO)
11.11 ELECTRIC POWER SOURCE
11.12 FUSE
11.13 FUSIBLE LINK
11.14 TOOL BOX
11.15 GREASE PUMP HOLDER
11.16 HANDLING ACCUMULATOR
12. OPERATION
12.1 CHECK BEFORE STARTING ENGINE
12.2 STARTING ENGINE
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE
12.4 MOVING MACHINE OFF
12.5 STEERING MACHINE
12.6 STOPPING MACHINE
12.7 SWINGING
12.8 OPERATION OF WORK EQUIPMENT
12.9 PROHIBITIONS FOR OPERATION
12.10 PRECAUTIONS FOR OPERATION
12.11 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
12.12 HOW TO ESCAPE FROM MUD
12.13 WORK POSSIBLE USING HYDRAULIC EXCAVATOR
12.14 REPLACEMENT AND INVERSION OF BUCKET
12.15 PARKING MACHINE
12.16 CHECK AFTER FINISHING WORK
12.17 STOPPING ENGINE
12.18 CHECK AFTER STOPPING ENGINE
12.19 LOCKING
13. TRANSPORTATION
13.1 LOADING,UNLOADING WORK
13.2 PRECAUTIONS FOR LOADING
13.3 PRECAUTIONS FOR TRANSPORTATION
13.4 METHOD OF LIFTING MACHINE
14. COLD WEATHER OPERATION
14.1 PRECAUTIONS FOR LOW TEMPERATURE
14.2 PRECAUTIONS AFTER COMPLETION OF WORK
14.3 AFTER COLD WEATHER
15. LONG-TERM STORAGE
15.1 BEFORE STORAGE
15.2 DURING STORAGE
15.3 AFTER STORAGE
15.4 STARTING MACHINE AFTER LONG-TERM STORAGE
16. TROUBLESHOOTING
16.1 PHENOMENA THAT ARE NOT FAILURES
16.2 METHOD OF TOWING MACHINE
16.3 USING METHOD FOR LIGHT-WEIGHT TOWING HOLE
16.4 PRECAUTIONS ON PARTICULAR JOBSITES
16.5 IF BATTERY IS DISCHARGED
16.6 OTHER TROUBLE

MAINTENANCE
17. GUIDES TO MAINTENANCE
18. OUTLINES OF SERVICE
18.1 OUTLINE OF OIL,FUEL,COOLANT
18.2 OUTLINE OF ELECTRIC SYSTEM
18.3 OUTLINE OF HYDRAULIC SYSTEM
19. WEAR PARTS LIST
20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
21.1 INTRODUCTION OF NECESSARY TOOLS
21.2 TORQUE LIST
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
23. MAINTENANCE SCHEDULE CHART
23.1 MAINTENANCE SCHEDULE CHART
23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER
24. SERVICE PROCEDURE
24.1 INITIAL 250 HOURS SERVICE
24.2 WHEN REQUIRED
24.3 CHECK BEFORE STARTING
24.4 EVERY 100 HOURS SERVICE
24.5 EVERY 250 HOURS SERVICE
24.6 EVERY 500 HOURS SERVICE
24.7 EVERY 1000 HOURS SERVICE
24.8 EVERY 2000 HOURS SERVICE
24.9 EVERY 4000 HOURS SERVICE
24.10 EVERY 5000 HOURS SERVICE

SPECIFICATIONS
25. SPECIFICATIONS

OPTIONS,ATTACHMENTS
26. GENERAL PRECAUTIONS
26.1 PRECAUTIONS RELATED TO SAFETY
26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS
27. HANDLING BUCKET WITH HOOK
27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK
27.2 PROHIBITED OPERATIONS
27.3 PRECAUTIONS DURING OPERATIONS
28. USING SEAT BELT
28.1 SEAT BELT
29. HANDLING CAR HEATER
29.1 EXPLANATION OF COMPONENTS
29.2 PREPARING CAR HEATER
30. MACHINES READY FOR ATTACHMENTS
30.1 EXPLANATION OF COMPONENTS
30.2 HYDRAULIC CIRCUIT
30.3 ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE
30.4 OPERATION
30.5 LONG-TERM STORAGE
30.6 SPECIFICATIONS
31. INTRODUCTION OF ATTACHMENTS
31.1 SPECIFICATION,USE
31.2 ATTACHMENT INSTALLATION COMBINATION TABLE
31.3 SELECTION OF TRACK SHOES
31.4 SELECTION OF BUCKET TEETH
31.5 HANDLING RUBBER PAD SHOE
31.6 HANDLING TRAPEZOIDAL BUCKET
31.7 HANDLING EXTENSION ARM
31.8 HANDLING CLAMSHELL BUCKET
32. EXTENDING MACHINE SERVICE LIFE
32.1 HYDRAULIC BREAKER
32.2 POWER RIPPER
32.3 FORK GRAB
32.4 GRAPPLE BUCKET
32.5 SCRAP GRAPPLE
32.6 CRUSHER & CUTTER
32.7 HYDRAULIC PILE DRIVER
32.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE

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