Komatsu PC27MR-2, PC35MR-2 Galeo Hydraulic Excavator Operation & Maintenance Manual - TEN00115-00

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the PC27MR-2, PC35MR-2 Galeo Komatsu Hydraulic Excavator. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu PC27MR - S/N: 15001 and up
Komatsu PC35MR - S/N: 6736 and up


TABLE OF CONTENTS :

- SAFETY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- OPTIONS AND ATTACHMENTS
- HIGH-ALTITUDE SPECIFICATION MACHINE
- INDEX


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : TEN00115-00
Total Pages : 261


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FOREWORD
FOREWORD
SAFETY INFORMATION
INTRODUCTION
DIRECTIONS OF MACHINE
PRODUCT INFORMATION
PRODUCT IDENTIFICATION NUMBER(PIN)/MACHINE SERIAL NO.PLATE
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
SERVICE METER LOCATION
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR

CONTENTS

SAFETY
SAFETY INFORMATION
SAFETY LABELS
LOCATION OF SAFETY LABELS
SAFETY LABELS
SAFETY INFORMATION
SAFETY RULES
IF PROBLEMS ARE FOUND
WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
FIRE EXTINGUISHER AND FIRST AID KIT
SAFETY EQUIPMENT
KEEP MACHINE CLEAN
KEEP OPERATOR'S COMPARTMENT CLEAN
LEAVING OPERATOR'S SEAT WITH LOCK
HANDRAILS AND STEPS
MOUNTING AND DISMOUNTING
NO PERSONS ON ATTACHMENTS
BURN PREVENTION
FIRE PREVENTION AND EXPLOSION PREVENTION
ACTION IF FIRE OCCURS
WINDSHIELD WASHER FLUID
FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
CAUTIONS RELATED TO ROPS (ROLLOVER PROTECTION SYSTEM)
ATTACHMENT INSTALLATION
ATTACHMENT COMBINATIONS
CAB WINDOW GLASSES
UNAUTHORIZED MODIFICATIONS
SAFETY AT JOBSITE
WORKING ON LOOSE GROUND
DISTANCE TO HIGH VOLTAGE CABLES
ENSURE GOOD VISIBILITY
VENTILATION FOR ENCLOSED AREA
SIGNALMAN'S SIGNAL AND SIGNS
EMERGENCY EXIT FROM OPERATOR'S CAB
ASBESTOS DUST HAZARD PREVENTION
SAFETY MACHINE OPERATION
STARTING ENGINE
CHECKS BEFORE STARTING ENGINE
SAFETY RULES FOR STARTING ENGINE
STARTING ENGINE IN COLD WEATHER
OPERATION
CHECKS BEFORE OPERATION
SAFETY RULES FOR CHANGING MACHINE DIRECTIONS
SAFETY RULES FOR TRAVELING
TRAVELING ON SLOPES
OPERATIONS ON SLOPES
PROHIBITED OPERATIONS
OPERATIONS ON SNOW
PARKING MACHINE
TRANSPORTATION
LOADING AND UNLOADING
SHIPPING THE MACHINE
BATTERY
BATTERY HAZARD PREVENTION
STARTING ENGINE WITH BOOSTER CABLES
TOWING
SAFETY RULES FOR TOWING
LIFTING OBJECTS WITH BUCKET
SAFETY RULES FOR LIFTING OBJECTS
SAFETY MAINTENANCE INFORMATION
WARNING TAG
KEEP WORK PLACE CLEAN AND TIDY
APPOINT LEADER WHEN WORKING WITH OTHERS
STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
CAUTIONS FOR OPENING (TILTING) FLOOR
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
PROPER TOOLS
PERSONNEL
ATTACHMENTS
WORK UNDER THE MACHINE
NOISE
WHEN USING HAMMER
WELDING WORKS
REMOVING BATTERY TERMINALS
SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
DO NOT DISASSEMBLE RECOIL SPRINGS
SAFETY RULES FOR HIGH-PRESSURE OIL
SAFETY HANDLING HIGH-PRESSURE HOSES
WASTE MATERIALS
AIR CONDITIONER MAINTENANCE
COMPRESSED AIR
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS

OPERATION
MACHINE VIEW ILLUSTRATIONS
OVERALL MACHINE VIEW
CONTROLS AND GAUGES
DETAILED CONTROLS AND GAUGES
MONITORING SYSTEM
SWITCHES
CONTROL LEVERS AND PEDALS
WINDSHIELD
SLIDING DOOR
SLIDING WINDOW
EMERGENCY ESCAPE HAMMER
COVER WITH LOCK
ENGINE REAR COVER
COOLING COVER
MUD COVER
METHOD OF OPENING (TILTING) FLOOR
FUSE
BLOCK FUSE
OPERATION MANUAL STORAGE
TOOL BOX
GREASE GUN HOLDER
ASHTRAY
MACHINE OPERATIONS AND CONTROLS
BEFORE STARTING ENGINE
STARTING ENGINE
AFTER STARTING ENGINE
STOPPING THE ENGINE
MACHINE OPERATION
STEERING THE MACHINE
SWINGING
WORK EQUIPMENT CONTROLS AND OPERATIONS
PROHIBITED OPERATIONS
GENERAL OPERATION INFORMATION
TRAVELING ON SLOPES
ESCAPE FROM MUD
WORK POSSIBLE USING COMPACT HYDRAULIC EXCAVATOR
BUCKET REPLACEMENT
PARKING MACHINE
MACHINE INSPECTION AFTER DAILY WORK
LOCKING
RUBBER SHOES AND ROAD LINERS
TRANSPORTATION
TRANSPORTATION PROCEDURE
LOADING AND UNLOADING WITH TRAILER
LIFTING MACHINE
COLD WEATHER OPERATION
COLD WEATHER OPERATION INFORMATION
CAB HEATER IN COLD WEATHER
AFTER DAILY WORK COMPLETION
AFTER COLD WEATHER SEASON
LONG TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLES AND ACTIONS
RUNNING OUT OF FUEL
PHENOMENA THAT ARE NOT FAILURES
TOWING THE MACHINE
SEVERE JOB CONDITION
DISCHARGED BATTERY
OTHER TROUBLE

MAINTENANCE
MAINTENANCE INFORMATION
OUTLINE OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
ELECTRIC SYSTEM MAINTENANCE
HANDLING HYDRAULIC SYSTEM
WEAR PARTS
WEAR PARTS LIST
LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS
TIGHTENING TORQUE SPECIFICATIONS
TIGHTENING TORQUE LIST
SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS LIST
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE CHART
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
MAINTENANCE PROCEDURE
WHEN REQUIRED
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
CLEAN INSIDE OF COOLING SYSTEM
CHECK LEVEL OF BATTERY ELECTROLYTE
CLEAN WATER SEPARATOR ELEMENT
DRAIN WATER AND SEDIMENT FROM FUEL TANK
CHECK AND TIGHTEN TRACK SHOE BOLTS (MACHINE EQUIPPED WITH ROAD LINER)
CHECK AND ADJUST TRACK TENSION (MACHINE EQUIPPED WITH ROAD LINER,STEEL SHOE)
CHECK,RUBBER SHOES OR ROAD LINERS(MACHINE EQUIPPED WITH RUBBER SHOES,ROAD LINER)
CHECK AND ADJUST RUBBER SHOE TENSION (MACHINE EQUIPPED WITH RUBBER SHOES)
REPLACE RUBBER SHOES (MACHINE EQUIPPED WITH RUBBER SHOES)
REPLACE ROAD LINERS(MACHINE EQUIPPED WITH ROAD LINER)
REPLACE BUCKET TEETH
CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID
CHECK,CLEAN AND LUBRICATE CAB SLIDE DOOR RAIL AND ROLLER
LUBRICATING
BLEEDING AIR FROM HYDRAULIC SYSTEM
CHECK BEFORE STARTING
EVERY 500 HOURS MAINTENANCE
LUBRICATING
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
REPLACE FUEL FILTER CARTRIDGE
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
CLEAN AND INSPECT RADIATOR FINS AND OIL COOLER FINS
CHECK AND ADJUST COOLING FAN BELT TENSION
EVERY 1000 HOURS MAINTENANCE
REPLACE HYDRAULIC OIL FILTER ELEMENT
CHANGE OIL IN FINAL DRIVE CASE
CHECK ENGINE VALVE CLEARANCE, ADJUST
EVERY 2000 HOURS MAINTENANCE
CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
CHECK ALTERNATOR, STARTING MOTOR

SPECIFICATIONS
SPECIFICATIONS

ATTACHMENTS, OPTIONS
ATTACHMENTS AND OPTIONS-GENERAL INFORMATION
SAFETY FIRST
ATTACHMENT INSTALLATION
BUCKET WITH HOOK
PROHIBITED OPERATIONS
AIR CONDITIONER
CONTROL PANEL AND COMPONENTS
AIR CONDITIONER CONTROLS
AIR CONDITIONER MAINTENANCE
WINDSHIELD WASHER
WINDSHIELD WASHER OPERATION
CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID
MACHINE READY FOR ATTACHMENT
LOCATIONS
HYDRAULIC CIRCUIT
ATTACHMENT OPERATIONS
LONG TERM STORAGE
SPECIFICATIONS
CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)
CONTROL PATTERN CHANGE PROCEDURE
MACHINE CONTROL PATTERNS
POWER ANGLE BLADE
BLADE CONTROL LEVER
WHEN REQUIRED
EVERY 500 HOURS SERVICE
WEAR PARTS LIST
SPECIFICATIONS
ATTACHMENT GUIDE
ATTACHMENT COMBINATIONS
RECOMMENDED ATTACHMENT OPERATIONS
HYDRAULIC BREAKER
HIGH-ALTITUDE SPECIFICATION MACHINE
LOCATIONS
MAINTENANCE PROCEDURE
EVERY 2000 HOURS MAINTENANCE
SPECIFICATIONS

INDEX

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