Komatsu Series 4032 Forklift Truck Service Repair Workshop Literature - 40328042305-EN
Komatsu Series 4032 Forklift Truck Service Repair Workshop Literature - 40328042305-EN
Komatsu FB13M-2R, FB15-2R, FB15M-2R, FB16-2R, FB16M-2R, FB18-2R, FB18M-2R, FB20-2R, FB20M-2R (Series 4032) Forklift Truck Workshop Literature - 40328042305-EN - This workshop literature manual PDF Download for the FB13M-2R, FB15-2R, FB15M-2R, FB16-2R, FB16M-2R, FB18-2R, FB18M-2R, FB20-2R, FB20M-2R (Series 4032) Komatsu Forklift Truck has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.
General Information Service Diagnostics Traction motor Transmission Truck Driver‘s seat Steering system Wheels and tyres Braking system Controls Display elements Electronic system Hydraulic components Lifts Wiring diagrams Hydraulic diagrams
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Product Code : 40328042305-EN Total Pages : 378
This manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
This manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having PDF files instead of a hard-printed manual is that you can use the Search feature in Acrobat to find just what your looking for and just print out the exact pages you need or all manual.
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40328042305 Table of contents 00 General Information Product information Instruction and maintenance manual General Forklift Description Definition of travel direction Overall dimensions for three-wheel truck Three-wheel truck technical data Overall dimensions for four-wheel truck Four-wheel truck technical data Three-wheel truck tyre characteristics Four-wheel truck tyre characteristics Fork lift truck capacities - Model 1300 kg 3 wheels - with vertical masts and forks = 1400 mm max. Fork lift truck capacities - Model 1500 kg 3 / 4 wheels - with vertical masts and forks = 1400 mm max. Fork lift truck capacities - Model 1600 kg 3 / 4 wheels - with vertical masts and forks = 1400 mm max. Fork lift truck capacities - Model 1800 kg 3 / 4 wheels - with vertical masts and forks = 1400 mm max. Fork lift truck capacities - Model 2000 kg 3 / 4 wheels - with vertical masts and forks = 1400 mm max. Alternative lift characteristics Abbreviations key Tyre inflation pressure Lamps Battery dimensions and weights Internal accessibility Safety features Transporting the Forklift Forklift towing Loading and unloading the truck Safety precautions Description of safety symbols Operations Preliminary to Maintenance To avoid accidents General safety Regulations Safety Regulations Relative to Operating Materials
01 Service Servicing Preliminary operations before commissioning Synoptic Table of Maintenance Operations Supply Table
02 Diagnostics Diagnostic software Connection between the diagnostics PC and the forklift Software Description of the menus in the WINPCCONSOLE software Description of the PARAMETER menu Description of the TESTER menu TESTER / Diagnostics Function Parameters Introduction Parameters of the DUAL AC module Parameters of the AC2 FLASH module
Parameters of the ECO DISPLAY module Parameterisation of the drive function Parameterisation of the steering function Parameterisation of the electric braking function Parameterisation of the battery state monitoring function Parameterisation of the lifting function Parameterisation of the hydraulically assisted steering function Parameterisation of the tilt, side shift (SLI) and 4th lever functions Alarms State of the truck during an alarm situation
Alarms list Analogue signals Summary of signals from the analogue transducers
11 Traction motor Asynchronous motors Features of the asynchronous motors Checking the asynchronous motors Front axle motors Traction motor technical data Traction Traction motor Drive motor checks Drive motor decomposition Encoder Replacing the traction encoder Electrical connections of the traction motors Temperature sensor KTY84 Insulation testing of traction motor
22 Transmission Front axle Front axle technical data Removal of front axle with traction motors Front axle reassembly Reducer Front axle reducer gearbox topography Front axle reduction gear disassembly/reassembly Removal / reassembly of the drive wheel reducer gearbox Check reducer gearbox oil level Reducer gearbox oil change
34 Driver's seat Overhead guard Removal of the overhead guard Reassembly of the overhead guard Fairings Removal / reassembly of the steering column panelling Removal / reassembly of the control panel panelling
42 Steering system Steering distributor Steering distributor technical data Removal / reassembly of the steering distributor Steering distributor pressure switch technical data Replacing the steering distributor pressure switch Steering column Removal / reassembly of the steering column Fifth-wheel steering axle Three-wheel truck rear axle technical data Three-wheel truck axle removal Three-wheel truck axle reassembly Three-wheel axle disassembly Three-wheel truck potentiometer technical data Replacement of the three-wheel steering axle potentiometer Four-wheel truck axle technical data Four-wheel axle removal Four-wheel truck axle reassembly Four-wheel axle disassembly Four-wheel truck potentiometer technical data Replacing the four-wheel truck potentiometer Lubricating the steering axle
46 Wheels and tyres General information Safety regulations for wheels and rims General information for changing tyres Tyrewear check Wheel change Wheel change Wheel decomposition Disassembly/assembly of tyres on rims with movable flange Quick tyres assembly/disassembly Tightening torques Check wheel nut tightness (every 10 hours during run-in)
49 Braking system Parking brake Removal / reassembly of the parking brake lever Parking brake control cable replacement Replacing the parking brake microswitch Parking brake adjustment Service brake Service brake pedal removal Service brake pedal reassembly Stop lights microswitch replacement Replacing the service brake pedal potentiometer Braking group Removing / installing the brake group
56 Display elements DISPLAY Plate data Connector Multifunction panel Setting the date and time Speed reductions Functionality of the display buttons Data modification pushbutton functions Multifunction panel removal / reassembly Alarms
60 Electronic system Software versions Reference software versions Electronic traction system Characteristics of the electronic drive system Plate data: traction Connectors Closing the general contactor Thermal sensor operation Hydraulic functions electronic system Functions of the AC2 module Plate data: pump AC2 Connectors Control of the general contactor Lowering solenoid valve operation Thermal sensor operation Types of hours counters Types of hour counters: Hours counter management in case of electronic system replacement Resetting the machine hours Electrical system components Electronics panel technical data Electronics panel removal / reassembly Protection of the electrical system Emergency pushbutton Replacing the emergency stop button Assembly / disassembly of the lights switch (option) Lamp replacement (if applicable) Work light replacement procedure (optional) Contactors Location of Fuses Changing a fuse DC/DC Converter Buzzer Fans Encoder description
71 Hydraulic components Hydraulic circuit Layout of hydraulic parts Hydraulic system assembly diagram Pump motor Pump motor technical data Pump motor removal Pump motor reassembly Replacing the pump Replacing the pump motor encoder Replacing the pump motor temperature sensor Oil tank Hydraulic oil tank Oil tank removal / reassembly Check hydraulic tank oil level Hydraulic distributor Hydraulic distributor technical data Hydraulic distributor removal / reassembly Replacing the hydraulic distributor probe Valves Safety valve (load lowering block) (VBDC) Safety valve layout Tilt cylinders Tilt cylinders Tilt cylinder removal / reassembly Air bleeding of the tilt cylinders
80 Lifts Lifts Technical data for service Lift typologies Simplex Lift Duplex Lift Triplex Lift Load chain locking device Fork carriage retaining device Assembly of the mast / carriage support rollers Check Disassembly of the Simplex lift cylinder Disassembly of the side cylinders of the Duplex lift Disassembly of the side cylinders of the Triplex lift Duplex / Triplex central cylinder Limit stop dampers Disassembly of the fork carriage Tilt cylinder Lift disconnection Lift reassembly Air bleeding of the lift cylinders Lift cylinders