This complete service repair workshop manual PDF download for the Komatsu WB93R-5 Backhoe Loader (SN: F50003 and up) has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.
APPLICABLE MODELS :
Machine Model : WB93R-5 Serial Numbers : F50003 and up
TABLE OF CONTENTS :
10. STRUCTURE AND FUNCTION 20. TESTING AND ADJUSTING 30. DISASSEMBLY AND ASSEMBLY 40. STANDARD MAINTENANCE 90. OTHER
MANUAL SPECIFICATION :
File Format : PDF Language : English Printable : Yes Searchable : Yes Bookmarked : Yes Product Code : WEBM005800 Total Pages : 614
This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.
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WEBM005800_WB93R-5 CONTENTS REVISED PAGES k SAFETY FOREWORD HOW TO READ THE SHOP MANUAL HOISTING INSTRUCTIONS STANDARD TIGHTENING TORQUE COATING MATERIALS ELECTRIC WEIGHT TABLE TABLE OF OIL AND COOLANT QUANTITIES CONVERSION TABLE
10 STRUCTURE AND FUNCTION POWER TRAIN TRANSMISSION (4WD) TRANSMISSION DRIVE SHAFTS CONTROL VALVE BLOCK FRONT AXLE REAR AXLE HYDRAULIC CIRCUIT (WITH MECHANICAL CONTROL) HYDRAULIC CIRCUIT (WITH SERVOCONTROL) HYDRAULIC PUMP 8-SPOOL CONTROL VALVE (WITH MECHANICAL CONTROL) 10-SPOOL CONTROL VALVE (WITH MECHANICAL CONTROL) 8-SPOOL CONTROL VALVE (WITH SERVOCONTROL) 10-SPOOL CONTROL VALVE (WITH SERVOCONTROL) CLSS STEERING UNIT PPC VALVES PPC VALVE (SERVOCONTROL VERSION) SOLENOID VALVE GROUP (EV1) SAFETY VALVES SHOVEL CYLINDERS BACKHOE CYLINDERS AIR-CONDITIONING UNIT HOW THE AIR-CONDITIONING UNIT FUNCTIONS FUSE AND RELAY CENTRE DRIVER SEAT WIRING SWITCH PANEL WIRING FRONT DASH WIRING ROOF WIRING ENGINE WIRING SPEED SELECTOR WIRING BACKHOE WIRING JIG ARM WIRING WIRING DIAGRAM (STANDARD VERSION) (see also Group 90)
20 TESTING AND ADJUSTMENTS NORMAL OR STANDARD TECHNICAL DATA SPECIAL TOOLS ADJUSTING VALVE CLEARANCE ENGINE SPEED TESTS TENSIONING THE AIR-CONDITIONING COMPRESSOR BELT BLEEDING AIR FROM CIRCUITS - ELIMINATING RESIDUAL PRESSURE ADJUSTING ACCELERATOR PEDAL TRAVEL AND ACCELERATOR LEVER ADJUSTING BRAKE PEDAL CHECKING AND SETTING PRESSURE IN THE ATTACHMENTS HYDRAULIC CIRCUIT CHECKING THE SETTING OF MAIN RELIEF AND SECONDARY VALVES SETTING THE MAIN RELIEF VALVES AND THE REDUCING VALVES CHECKING AND ADJUSTING THE LS DIFFERENTIAL PRESSURE. ADJUSTING THE LS VALVE CHECKING AND ADJUSTING SERVOCONTROLS SUPPLY PRESSURE ADJUSTING THE PC VALVE TESTING AND SETTING STEERING CONTROL SYSTEM PRESSURE CHECKING FOR LEAKS IN THE STEERING CYLINDERS TESTING PRESSURES IN THE POWER TRAIN GROUP TESTING THE CORRECT FUNCTIONING OF THE POWER TRAINCLUTCHES ANALYSIS OF CAUSES HYDRAULIC DRIFT TESTING THE AIR-CONDITIONING UNIT EMPTYING THE AIR-CONDITIONING UNIT TROUBLESHOOTING
30 REMOVAL AND INSTALLATION HOW TO READ THE MANUAL PRECAUTIONS TO BE TAKEN WHILE WORKING SPECIAL TOOLS ENGINE HOOD Removal Installation FRONT GUARD Removal Installation RADIATOR GROUP Removal Installation CONDENSER (For machines equipped with an air-conditioning unit) Removal Installation MUFFLER Removal Installation AIR FILTER Removal Installation TURBOCHARGER Removal Installation AIR-CONDITIONING UNIT COMPRESSOR Removal Installation AIR-CONDITIONING UNIT COMPRESSOR BELT Removal Installation EXHAUST PIPE Removal Installation FAN AND HEATING GROUP Removal Installation BATTERY Removal Installation FUEL TANK Removal Installation STEERING WHEEL AND TRANSMISSION-REVERSE, DIRECTION INDICATOR AND HEADLIGHT DIPPER BEAM CONTROL GROUP Removal Installation WORKING BRAKE PUMP GROUP Removal Installation STEERING UNIT Removal Installation CAB Removal Installation HYDRAULIC OIL TANK Removal Installation PISTON PUMP Removal Installation TRANSMISSION Removal Installation TRANSMISSION Disassembly and assembly CONVERTOR Removal Installation ENGINE Removal Installation CONTROL VALVE (Standard version) Removal Installation CONTROL VALVE (version with servocontrol) Removal Installation FRONT AXLE Removal Installation Disassembly and assembly REAR AXLE Removal Installation Disassembly and assembly SHOVEL PPC VALVE Removal Installation SHOVEL LIFT CYLINDERS Removal Installation SHOVEL DUMP CYLINDERS Removal Installation SHOVEL Removal Installation FRONT WORKING EQUIPMENT Removal Installation BACKHOE PPC VALVES (Optional) Removal Installation PPC VALVE SUPPORT RELEASE CABLES Removal Installation and adjusting PPC VALVE SUPPORT RETURN GAS SPRING Removal Installation SOLENOID VALVE GROUP (servocontrol and optional attachment) Removal Installation BACKHOE BOOM CYLINDER Removal Installation ARM CYLINDER Removal Installation JIG ARM CYLINDER Removal Installation OUTRIGGER CYLINDER Removal Installation BACKHOE SWING CYLINDERS Removal Installation BACKHOE BUCKET CYLINDER Removal Installation BACKHOE BOOM SAFETY CYLINDER Removal Installation BACKHOE WORKING EQUIPMENT Removal Installation BACKHOE BUCKET Removal Installation BACKHOE BOOM CYLINDER Removal Installation ARM Removal Installation JIG ARM Removal Installation 2nd ARM Removal Installation 2nd ARM GUIDES Removal Installation BACKHOE SWING BRACKET Removal Installation COMPLETE BACKHOE BACKFRAME Removal Installation BACKFRAME LOCK PISTONS Removal Installation
40 STANDARD MAINTENANCE TRANSMISSION FRONT AXLE REAR AXLE HYDRAULIC PUMP CONTROL VALVE PPC VALVES SHOVEL CYLINDERS BACKHOE CYLINDERS FRONT WORKING EQUIPMENT SWING BRACKET BACKHOE WORKING EQUIPMENT