Komatsu WT500E-1 Towing Tractor Operation & Maintenance Manual (1001 and up) - SEAM011700

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Komatsu Towing Tractor WT500E-1 (SN: 1001 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.


APPLICABLE MODELS :

Komatsu WT500E-1 Towing Tractor
Serial Numbers : 1001 and up


TABLE OF CONTENTS :

1. FOREWORD
2. SAFETY INFORMATION
3. MACHINE OVERVIEW
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
5. CONTENTS
SAFETY
7. GENERAL PRECAUTIONS
8. PRECAUTIONS DURING OPERATION
9. PRECAUTIONS FOR MAINTENANCE
10. POSITION FOR ATTACHING SAFETY LABELS
OPERATION
11. NAMES OF COMPONENTS
12. EXPLANATION OF COMPONENTS
13. OPERATION
14. TRANSPORTATION
15. COLD WEATHER OPERATION
16. LONG-TERM STORAGE
17. TROUBLESHOOTING
INSPECTION AND MAINTENANCE
18. GUIDES TO MAINTENANCE
19. OUTLINES OF SERVICE
20. WEAR PARTS LIST
21. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
22. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
23. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
24. MAINTENANCE SCHEDULE CHART
25. SERVICE PROCEDURE
26. STATUTORY INSPECTION
SPECIFICATIONS
27. SPECIFICATIONS


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEAM011700
Total Pages : 182


This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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COVER
1. FOREWORD
2. SAFETY INFORMATION
3. MACHINE OVERVIEW
3.1 APPLICABLE OPERATIONS
3.2 FEATURES OF THE MACHINE
3.3 BREAKING IN THE MACHINE
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
4.1 MACHINE SERIAL NO. PLATE POSITION
4.2 ENGINE SERIAL NO. PLATE POSITION
4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
5. CONTENTS

SAFETY
7. GENERAL PRECAUTIONS
8. PRECAUTIONS DURING OPERATION
8.1 BEFORE STARTING ENGINE
8.2 OPERATING MACHINE
8.3 TRANSPORTATION
8.4 BATTERY
8.5 TOWING
9. PRECAUTIONS FOR MAINTENANCE
9.1 BEFORE CARRYING OUT MAINTENANCE
9.2 DURING MAINTENANCE
9.3 TIRES
10. POSITION FOR ATTACHING SAFETY LABELS
10.1 POSITION FOR ATTACHING SAFETY LABELS

OPERATION
11. NAMES OF COMPONENTS
11.1 WHOLE VEHICLE (FRONT MOUNTED OPERATOR'S COMPARTMENT)
11.1 WHOLE VEHICLE (REAR MOUNTED OPERATOR'S COMPARTMENT)
11.2 GENERAL VIEW OF CONTROLS AND GAUGES (FRONT MOUNTED OPERATOR'S COMPARTMENT)
11.2 GENERAL VIEW OF CONTROLS AND GAUGES (REAR MOUNTED OPERATOR'S COMPARTMENT)
12. EXPLANATION OF COMPONENTS
12.1 MACHINE MONITOR AND CLUSTER GAUGE
12.2 SWITCHES
12.3 CONTROL LEVERS, PEDALS
12.4 STEERING COLUMN TILT LEVER
12.5 CAP WITH LOCK
12.6 TOWING PIN
12.7 BACKUP ALARM
12.8 FUSE
12.8 FUSE CAPACITY AND NAME OF CIRCUIT
12.9 SLOW BLOW FUSE
12.10 AIR CONDITIONER
13. OPERATION
13.1 CHECK BEFORE STARTING ENGINE
13.2 STARTING ENGINE
13.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE
13.4 MOVING MACHINE OFF
13.5 CHANGING GEAR SPEED
13.6 CHANGING DIRECTION
13.7 TURNING
13.8 STOPPING MACHINE
13.9 PRECAUTIONS FOR OPERATION
13.10 PARKING MACHINE
13.11 CHECKS AFTER COMPLETION OF OPERATION
13.12 STOPPING ENGINE
13.13 CHECK AFTER STOPPING ENGINE
13.14 LOCKING
13.15 HANDLING THE TIRES
13.16 SPECIAL TRAVELING
14. TRANSPORTATION
14.1 LOADING, UNLOADING WORK
14.2 PRECAUTIONS FOR LOADING
15. COLD WEATHER OPERATION
15.1 PRECAUTIONS FOR LOW TEMPERATURE
15.2 PRECAUTIONS AFTER COMPLETION OF WORK
15.3 AFTER COLD WEATHER
16. LONG-TERM STORAGE
16.1 BEFORE STORAGE
16.2 DURING STORAGE
16.3 AFTER STORAGE
17. TROUBLESHOOTING
17.1 WHEN MACHINE RUNS OUT OF FUEL
17.2 TOWING THE MACHINE
17.3 IF BATTERY IS DISCHARGED
17.4 OTHER TROUBLE

INSPECTION AND MAINTENANCE
18. GUIDES TO MAINTENANCE
19. OUTLINES OF SERVICE
19.1 OUTLINE OF OIL, FUEL COOLANT
19.2 OUTLINE OF ELECTRIC SYSTEM
20. WEAR PARTS LIST
21. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
21.1 FUEL AND LUBRICANTS
21.2 COOLANT
22. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
22.1 INTRODUCTION OF NECESSARY TOOLS
22.2 TORQUE LIST
23. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
24. MAINTENANCE SCHEDULE CHART
24.1 MAINTENANCE SCHEDULE CHART
25. SERVICE PROCEDURE
25.2 WHEN REQUIRED
25.3 CHECK BEFORE STARTING
25.4 EVERY 50 HOURS SERVICE
25.5 EVERY 100 HOURS SERVICE
25.6 EVERY 250 HOURS SERVICE
25.7 EVERY 500 HOURS SERVICE
25.8 EVERY 1000 HOURS SERVICE
25.9 EVERY 2000 HOURS SERVICE
25.10 EVERY 4000 HOURS SERVICE
26. STATUTORY INSPECTION
26.1 STATUTORY PERIODIC INSPECTION AND MAINTENANCE

SPECIFICATIONS
27. SPECIFICATIONS

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